Recurrent Neural Network for Accelerated Finite Element Analysis

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Solution Overview

Problem

Traditional finite element analysis (FEA) for vehicle component design is time-consuming and computationally intensive, limiting its ability to rapidly consider dynamic and variable load conditions.

Innovation Solution

The method involves providing a graphical representation of a finite element mesh as input to a recurrent neural network (RNN), which generates a time series mesh (TSM) to facilitate accelerated, variable load FEA, allowing for iterative design adaptations based on the output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional finite element analysis is used for vehicle component design, then accurate structural analysis can be achieved, but the analysis process is time-consuming and computationally intensive

Engineering Contradiction:
Improveanalysis accuracyVSAvoidanalysis time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a neural network model that learns from traditional FEA results and creates a computational copy that can predict structural responses without running full FEA simulations. The neural network is trained on FEA data and then used to generate predictions that approximate FEA accuracy at fraction of the computational cost and time

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent performs preliminary action by pre-training the neural network model on comprehensive FEA data covering various loading conditions and structural configurations. This preliminary training phase stores learned patterns and relationships that enable rapid prediction during actual design iterations, avoiding the need to run time-consuming FEA analyses for every design evaluation

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If traditional finite element analysis is used for vehicle component design, then comprehensive load condition analysis can be achieved, but intensive computational resources are required

Engineering Contradiction:
Improveload condition coverageVSAvoidcomputational resources
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The neural network creates a computational model that copies the essential physics and structural behavior patterns learned from extensive FEA simulations. Once trained, this copied model can evaluate any load condition within its training domain using minimal computational resources, maintaining versatility while dramatically reducing energy and computational requirements

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transforms the computational approach by changing from direct numerical solution of partial differential equations (FEA) to statistical inference based on learned parameter relationships. The neural network learns mappings between input parameters (geometry, material properties, loading conditions) and output responses (stresses, displacements, natural frequencies), enabling rapid evaluation across diverse load conditions

Inventive Principle:
Principle #35Parameter changes

3Loss of information

If traditional finite element analysis is used, then detailed structural insights can be obtained, but the design cycle time is extended

Engineering Contradiction:
Improvestructural insight qualityVSAvoiddesign cycle speed
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The neural network model copies the essential structural insight capabilities of FEA by learning to predict key output parameters including stress distributions, displacement fields, and natural frequencies. This copied knowledge enables designers to obtain detailed structural insights during rapid design iterations without waiting for time-consuming FEA analyses

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent performs preliminary action by pre-computing and storing structural response patterns through FEA simulations during the training phase. The neural network learns from this preliminary comprehensive analysis and then applies the learned patterns to generate rapid predictions, maintaining structural insight quality while enabling fast design cycle iterations

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250165677A1Devices, systems, and methods recurrent graph neural networks in accelerated, variable load finite element analysis
Publication Date: 2025.05.22 VOLKSWAGEN AG
  • US20250165677A1 patent drawing
  • US20250165677A1 patent drawing
  • US20250165677A1 patent drawing

AI summary

Devices, systems, and methods accelerated, variable load finite element analysis for vehicle design can provide a graphical representation of a finite element mesh and enter the graphical representation as an input to a recurrent neural network (RNN). Such solutions can develop a time series mesh (TSM) as an output from the RNN. Design of a component of the vehicle can be adapted based on the output.