RO Membrane Biocide Composition for Biofouling Without Dehalogenation

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Solution Overview

Problem

Existing biocides used in reverse osmosis (RO) membranes are ineffective against biofouling, require dehalogenation, are costly, and pose safety risks, leading to increased maintenance costs and operational inconvenience.

Innovation Solution

A biocide composition formed by combining stabilized hypochlorous acid with a water-soluble bromide ion source, such as sodium bromide, is applied to the RO membrane to form hypobromous acid in situ, which effectively controls biofouling without harming the membrane.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional biocides are used to control biofouling, then biofouling control is achieved, but membrane damage occurs and dehalogenation is required

Engineering Contradiction:
Improvebiofouling controlVSAvoidmembrane damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the biocide by using bromine instead of chlorine, and by controlling the pH level (6.0-9.0) to optimize the formation of hypobromous acid. This parameter change allows effective biofouling control without the harmful effects of conventional chlorine-based biocides on the membrane.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potentially harmful bromine into beneficial hypobromous acid through controlled chemical reaction with bromide ions and chlorine at specific pH levels. This transformation allows the system to achieve effective biocidal action while avoiding membrane damage, turning a potentially harmful substance into a beneficial one.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If chlorine-based biocides are used, then biofouling is controlled, but additional dehalogenation steps are required

Engineering Contradiction:
Improvebiofouling controlVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for dehalogenation steps by using bromine-based chemistry that does not require removal of halogen atoms. The bromine is incorporated into the membrane cleaning process directly, simplifying the overall process by removing the complex dehalogenation step entirely.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces bromide ions as an intermediary substance that reacts with chlorine to form hypobromous acid. This intermediary approach allows the system to achieve effective biocidal action without requiring dehalogenation, as the bromide serves as a bridge that transforms the chlorine into a membrane-safe form.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If existing biocides are applied continuously, then biofouling is prevented, but operational costs increase

Engineering Contradiction:
Improvebiofouling preventionVSAvoidbiocide consumption
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent implements a self-service system where the membrane cleaning process generates its own biocidal agents. The chlorine and bromide ions react in-situ to form hypobromous acid, eliminating the need for external biocide addition and reducing operational costs while maintaining continuous protection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent optimizes the concentration parameters of bromide ions (0.01-10% by weight) and pH levels (6.0-9.0) to maximize the efficiency of hypobromous acid formation. By carefully controlling these parameters, the system achieves effective biofouling prevention with minimized substance consumption and reduced operational costs.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If aggressive biocides are used to maintain membrane performance, then flux is maintained, but membrane integrity is compromised

Engineering Contradiction:
Improvemembrane fluxVSAvoidmembrane integrity
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent converts the potentially harmful effect of strong oxidants on membrane integrity into a beneficial process by using controlled hypobromous acid formation at specific pH levels. This transformation allows the system to maintain membrane flux through effective biofouling control while preserving membrane integrity through gentler chemical action.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the chemical parameters by controlling pH levels (6.0-9.0) and bromide ion concentrations to optimize hypobromous acid formation. These parameter changes enable the system to achieve effective biocidal action that protects membrane flux while avoiding the excessive oxidation that would compromise membrane integrity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The biocide composition effectively prevents biofouling, reduces maintenance needs, and eliminates the need for dehalogenation, thus lowering costs and improving operational convenience.

Implementation Method 1

A biocide composition formed by combining stabilized hypochlorous acid with a water-soluble bromide ion source, such as sodium bromide, is applied to the RO membrane to form hypobromous acid in situ

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

the biocide composition effectively prevents biofouling

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS12528050B2Biocide composition and method
Publication Date: 2026.01.20 ACCU LAB CO LTD
  • US12528050B2 patent drawing
  • US12528050B2 patent drawing
  • US12528050B2 patent drawing

AI summary

The present disclosure relates to biocide compositions, formulations and methods for using formulations. In particular the present disclosure relates to biocide compositions and their use in treating reverse osmosis membranes.