RO Membrane Biocide Control via DPD Monitoring

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Solution Overview

Problem

Biological fouling of reverse osmosis (RO) membranes in water treatment systems leads to reduced membrane performance, increased operation pressure, and shortened membrane service life, with existing biocides either being ineffective or causing membrane damage.

Innovation Solution

The method involves adding a first and second oxidizing biocide at specific injection points upstream of the RO membrane inlet, followed by sampling and measuring the residual oxidant concentrations using N,N-diethyl-p-phenylenediamine (DPD) reagent, to adjust the biocide dosages and maintain optimal concentrations to prevent biofouling without damaging the membranes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If oxidizing biocides are added to prevent biofouling on RO membranes, then biofouling is inhibited, but the membranes may suffer oxidative damage

Engineering Contradiction:
Improvebiofouling preventionVSAvoidoxidative damage to membrane
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the concentration levels of oxidizing biocides (maintaining free residual oxidant below 0.1 mg/L as Cl2 at membrane inlet) and adjusting pH levels (maintaining between 6.5-8.5) to achieve effective biofouling prevention while minimizing oxidative damage to the membrane. This involves continuous monitoring and adjustment of chemical parameters in the feed water.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses DPD reagent as an intermediary substance to measure and monitor the concentration of residual oxidants in the feed water. This intermediary measurement system enables precise control of biocide levels, allowing the system to maintain effective concentrations for biofouling prevention while avoiding excessive concentrations that would cause membrane damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple oxidizing biocides are added at different injection points, then biofouling control is improved, but the system complexity increases

Engineering Contradiction:
Improvebiofouling control effectivenessVSAvoidbiocide injection and monitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the biocide injection system into multiple separate injection points located at different positions upstream of the RO membrane inlet. Each injection point introduces specific oxidizing biocides (such as chlorine, bromine, or iodine compounds) independently, allowing precise control of biocide distribution and concentration profiles throughout the feed water stream.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements feedback control by continuously measuring free residual oxidant concentrations using DPD reagent and adjusting biocide addition rates based on these measurements. The system maintains free residual oxidant levels below 0.1 mg/L as Cl2 at the membrane inlet through closed-loop control, where measurements inform subsequent dosing adjustments to optimize protection while minimizing damage.

Inventive Principle:
Principle #23Feedback

3Duration of action of stationary object

If free residual oxidant concentration is maintained low at membrane inlet, then membrane damage is reduced, but biofouling prevention effectiveness may be compromised

Engineering Contradiction:
Improvemembrane service lifeVSAvoidbiofouling prevention
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent applies preliminary action by introducing and distributing oxidizing biocides at multiple injection points upstream of the RO membrane inlet, allowing the biocides to act on microorganisms and organic matter in the feed water before reaching the membrane. This preliminary treatment reduces biofouling potential while the concentration is controlled to be below 0.1 mg/L as Cl2 at the membrane inlet to prevent damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent applies local quality by creating different oxidant concentration zones at different locations in the feed water stream. Higher concentrations are permitted in upstream regions where biocides are injected and mixed, providing strong biofouling prevention. Downstream near the membrane inlet, concentrations are controlled to be low (<0.1 mg/L as Cl2) to protect the membrane, achieving both protection goals through spatial variation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively inhibits biofouling on RO membranes, maintaining membrane integrity and extending the device's operational lifespan by ensuring optimal biocide concentrations and minimizing oxidative damage.

Implementation Method 1

measuring a free residual oxidant concentration of the first sample and the second sample using a reagent comprising N,N-diethyl-p-phenylenediamine (DPD)

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Implementation Method 2

adding a first oxidizing biocide at a first injection point upstream of a reverse osmosis (RO) membrane inlet. The methods further include adding a second oxidizing biocide at a second injection point upstream of the RO membrane inlet

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

reverse osmosis (RO) membrane separation device

Methodology Applied
Scientific EffectOsmosis: Osmosis

Data Source

PatentUS20250044273A1Control of oxidizing biocide reagents to mitigate biofouling
Publication Date: 2025.02.06 ECOLAB USA INC
  • US20250044273A1 patent drawing
  • US20250044273A1 patent drawing
  • US20250044273A1 patent drawing

AI summary

The present disclosure provides methods of monitoring and controlling biocides in an aqueous medium, methods of manufacturing the compositions, and various oxidizing biocide compositions suitable for use in aqueous medium treatment processes. Methods include adding a first oxidizing biocide at a first injection point upstream of a reverse osmosis (RO) membrane inlet, adding a second oxidizing biocide at a second injection point upstream of the RO membrane inlet, obtaining a first sample of the aqueous medium from a first location downstream of the first and second injection points and upstream of the RO membrane inlet, and obtaining a second sample of the aqueous medium from a second location downstream of the first location but immediately upstream of the RO membrane. Methods may also include measuring free residual oxidant concentration, total residual oxidant concentration, and oxidation-reduction potential of the first and second samples and adjusting biocide addition based on the measurements.