Reverse Osmosis Membrane Pressure Regulation

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Solution Overview

Problem

High waterline pressures in reverse osmosis filtration systems lead to increased product water to waste water ratios, causing membrane clogging and a short useful life.

Innovation Solution

Incorporation of a pressure regulator mounted under the manifold assembly to regulate pressure, reducing the pressure on the membrane and preventing over-production, which is integrated into the system design to maintain a favorable product water to waste water ratio without compromising aesthetics or functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high waterline pressure is used in reverse osmosis filtration, then productivity increases, but the reverse osmosis membrane becomes clogged and useful life decreases

Engineering Contradiction:
Improveproduct water production rateVSAvoidmembrane useful life
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts operating pressure based on demand conditions. A pressure regulator valve controls inlet pressure to the reverse osmosis membrane, allowing the system to operate at lower pressures during normal conditions and higher pressures when demand requires increased production, thus preventing chronic over-pressurization that causes membrane clogging

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the pressure parameter dynamically based on operational needs. By using a pressure regulator that responds to tank water level or demand signals, the inlet pressure to the membrane is adjusted to match actual production requirements, avoiding sustained high-pressure operation that accelerates membrane degradation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If pressure regulator is integrated into the system design, then membrane protection is improved, but device complexity increases

Engineering Contradiction:
Improvemembrane protectionVSAvoidsystem integration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressure regulator valve is integrated directly into the reverse osmosis system housing, merging the pressure control function with the filtration system. This consolidation eliminates the need for separate external pressure regulation components and simplifies installation while providing reliable membrane protection

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The pressure regulator serves multiple functions within the integrated system: it controls inlet pressure to protect the membrane, maintains optimal operating pressure for efficient filtration, and can be part of the overall system aesthetic. This multi-functionality justifies the added component while delivering multiple benefits

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pressure regulator effectively maximizes the product water to waste water ratio while preventing premature membrane failure, even at high pressures, and reduces the burst pressure requirements of the storage tank, enhancing the system's operational longevity and versatility.

Implementation Method 1

reverse osmosis filtration systems

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 2

passes over the reverse osmosis membrane

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 3

pressure regulator effectively maximizes the product water to waste water ratio while preventing premature membrane failure, even at high pressures

Methodology Applied
Scientific EffectPressure regulation:

Implementation Method 4

raw water that passes over the reverse osmosis membrane as squeeze water, providing a cleansing flow over the membrane

Methodology Applied
Scientific EffectFluid flow cleansing:

Data Source

PatentUS10457574B2Reverse osmosis systems with built in pressure regulation
Publication Date: 2019.10.29 TOPPER MANUFACTURING CORP
  • US10457574B2 patent drawing

AI summary

Systems for counter top and under the counter use having a self contained reverse osmosis filter system having a manifold assemble under which parts of the self contained reverse osmosis filter system are attached, and a raw water pressure regulator also attached under the manifold assembly, the raw water pressure regulator having an inlet for coupling to a source of raw water and an outlet coupled to the inlet for the self contained reverse osmosis filter system, whereby the ratio of product water to waste water may be maximized under normal operating conditions without clogging the self contained reverse osmosis filter system if the pressure of the source of raw water is high.