Water-on-water RO Valve Pressure Regulation

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Solution Overview

Problem

Current water-on-water filtration systems face challenges such as reduced pressure differential and variable flow rates due to back pressure from air compartments in air-on-water systems, and issues like valve stalling and chatter during low demand flow rates in water-on-water systems.

Innovation Solution

A filtration system with a water-on-water storage tank and a valve or combination of valves that regulates flow based on pressure in the product line, featuring at least three states to manage feed, product, and reject water flows efficiently, using a shuttle or multiport valve with a piston body and check valves to maintain hold pressure and control fluid paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the valve has multiple states to handle varying flow demands, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improveflow rate adaptationVSAvoidvalve system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The valve system is self-regulating through pressure-driven state transitions. The valve automatically moves between states based on pressure differential and tank fill level without requiring external control systems or complex electronics. This self-service approach achieves adaptability to varying flow demands while minimizing device complexity by using passive pressure-responsive mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The valve utilizes hydraulic pressure from the water system itself to control state transitions. Pressure differential across the filter element and tank pressure serve as the actuating forces for valve positioning, eliminating the need for external actuators, motors, or complex control mechanisms. This pneumatic/hydraulic approach provides adaptability while keeping the device relatively simple.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a consistent flow rate and improved water quality by reducing back pressure and valve stalling, ensuring efficient operation during varying demand conditions and simplifying startup procedures.

Implementation Method 1

a reverse osmosis filter module to provide filtered output water for consumption or other use

Methodology Applied
Scientific EffectReverse osmosis: Reverse Osmosis

Implementation Method 2

a water-on-water storage tank comprising a squeeze side and a product side separated by a membrane

Methodology Applied
Scientific EffectPressure transmission through membrane: Semipermeable Membrane

Implementation Method 3

a valve or a combination of valves that regulates the flow from the feed source, wherein pressure in the product line determines the state of the valve or the combination of valves

Methodology Applied
Scientific EffectPressure-driven flow regulation: Pressure Gradient

Implementation Method 4

a second compartment contains 'squeeze' water. A physical separation between the compartments is movable or flexible so that water pressure in the first compartment is influenced by the water pressure in the second compartment

Methodology Applied
Scientific EffectHydraulic compression: Hydraulic Press

Data Source

PatentUS9950298B2Reverse osmosis water-on-water control valve
Publication Date: 2018.04.24 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US9950298B2 patent drawing
  • US9950298B2 patent drawing
  • US9950298B2 patent drawing

AI summary

Described are water-on-water valves for use in reverse osmosis filtration systems. The water-on-water valves are regulated by the pressure in a product line, which contains fluid from a product line of the filter module and/or the product side of a water-on-water storage tank. Exemplary valves are shuttle valves that are regulated by the pressure downstream of the product side of a reverse osmosis filter module. The valves may comprise a piston within a housing, and an end of the piston may have an enlarged diameter relative to the maximum diameter of the remainder of the piston. The body of the piston may have sections of differing diameters, where the smaller diameter sections form flow channels, or the body may a diameter that is substantially the same along its length in conjunction with gratings and flow channels.