Road Paver Vision Control for Edge Line Following

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing road paver control systems lack efficient object detection and automated control capabilities to accurately follow edge lines and avoid obstacles, leading to suboptimal paving quality and safety.

Innovation Solution

A control system equipped with a camera system that generates image data for object recognition, allowing the controller to identify edge lines and obstacles, and automatically adjust the road paver's operation to follow the edge lines and avoid obstacles, or provide guidance to the operator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual operation of road paver is used, then operator can control the machine, but paving accuracy and safety are reduced due to inability to accurately follow edge lines and avoid obstacles

Engineering Contradiction:
Improvepaving accuracyVSAvoidoperator control capability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical control with an automated vision-based control system. A camera captures images of the work environment, and a processor automatically analyzes these images to detect edge lines and obstacles, then controls the road paver's movements accordingly. This substitution of manual operation with automated optical-mechanical systems resolves the contradiction by achieving high paving accuracy through automated edge line following while maintaining operational simplicity through automatic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The road paver system performs self-guidance and self-protection functions through the automated image processing system. The system independently detects edge lines, calculates positioning information, and adjusts its own movement without continuous manual intervention. This self-service capability enables the machine to automatically follow edge lines with high precision and autonomously avoid obstacles, resolving the contradiction between paving accuracy and operational ease.

Inventive Principle:
Principle #25Self-service

2Reliability

If automated control system with image processing is implemented, then paving accuracy and safety are improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an image processing system as an intermediary between the environment and the road paver control system. The camera and processor act as mediators that capture environmental information (edge lines and obstacles), process this information to extract positioning data, and translate it into control commands for the road paver. This intermediary approach enhances safety by providing automated obstacle detection and avoidance while managing complexity through modular system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements continuous feedback control by repeatedly capturing images, processing them to determine current positioning relative to edge lines, and adjusting the road paver's movement based on this feedback. The processor calculates positioning information from captured images and uses this feedback to automatically adjust the paver's position and orientation. This closed-loop feedback mechanism improves reliability and safety by enabling real-time correction of positioning errors and automatic obstacle avoidance.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If camera system and object recognition are used, then ability to follow edge lines and avoid obstacles is enhanced, but loss of time for image processing occurs

Engineering Contradiction:
Improveedge line detection precisionVSAvoidimage processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary action by continuously capturing and pre-processing images in real-time as the road paver moves. The image processing occurs proactively rather than reactively, with the processor continuously analyzing captured images to detect edge lines and obstacles before they become critical issues. This preliminary processing approach maintains high measurement precision for edge line detection while minimizing time loss by keeping the processing pipeline continuously active rather than processing only when needed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements continuous useful action through uninterrupted image capture and processing. The camera system continuously captures images of the work environment, and the processor continuously processes these images to track edge lines and detect obstacles in real-time. This continuous operation ensures that positioning information is always current, enabling precise edge line following and immediate obstacle response without periodic interruptions or delays in detection.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentEP3276079B1Control system for a road paver
Publication Date: 2021.07.14 CATERPILLAR PAVING PROD INC
  • EP3276079B1 patent drawingFigure 1
  • EP3276079B1 patent drawingFigure 2A
  • EP3276079B1 patent drawingFigure 2B

AI summary

The present disclosure relates to a control system (50) for a road paver (10). The control system (50) comprises a camera system (54) configured to generate image data of an environment of the road paver (10). The control system (50) further comprises a controller (52) electronically connected to the camera system (54). The controller (52) is configured to receive the image data from the camera system (54), and to apply an object recognition process on the received image data to identify an edge line (64, 66) serving as a reference line for a mat to be laid by the road paver (10), and to determine a three dimensional position of the identified edge line (64, 66). The controller (52) may automatically control the road paver (10), and/or may assist an operator to control the road paver (10) based on the identified position of the edge line (64, 66)