Oil Discharge Roast Pan Structure for Faster Grease Drainage

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Solution Overview

Problem

Existing roast pans struggle with inefficient grease discharge, leading to overheating and smoke production, as well as difficulty in cleaning due to grease accumulation in dead spaces.

Innovation Solution

The oil discharge roast pan features a pan body with oil discharge holes and protrusions that taper downwardly from the bottom surface, guiding grease drippings to collect and escape efficiently, while an open-type design minimizes dead spaces for easy cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional roast pan design with protrusions is used, then grease collection is provided, but grease discharge speed is slow causing overheating and smoke

Engineering Contradiction:
Improvegrease discharge speedVSAvoidsmoke production
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The bottom surface of the pan body is segmented into multiple protrusions arranged in arrays, with each protrusion containing multiple oil discharge holes. This segmentation increases the total discharge area and distributes grease flow across multiple pathways, significantly improving discharge speed and preventing overheating-induced smoke.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions are strategically positioned at specific locations on the pan body bottom surface to optimize grease collection and discharge. The local structural quality is enhanced by concentrating discharge holes within each protrusion, creating high-efficiency discharge zones that directly address the smoke production problem.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If protrusions are added to collect grease, then grease collection improves, but cleaning difficulty increases due to dead spaces

Engineering Contradiction:
Improvegrease collection efficiencyVSAvoidcleaning ease
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

Instead of creating enclosed cavities for grease collection, the design inverts the approach by using protrusions with through-holes that allow grease to pass through directly. This eliminates traditional dead spaces where grease would accumulate, maintaining easy cleaning access while improving collection efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The protrusions function as porous structures with multiple oil discharge holes distributed throughout. This porous design allows grease to permeate through the protrusions rather than accumulating in enclosed spaces, significantly improving cleanability while maintaining effective grease collection and discharge.

Inventive Principle:
Principle #31Porous materials

3Productivity

If multiple protrusions are added to improve grease discharge, then discharge capacity increases, but device complexity increases

Engineering Contradiction:
Improvegrease discharge capacityVSAvoidpan structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple oil discharge holes are merged within each protrusion structure, and multiple protrusions are arranged in arrays across the pan body. This merging approach achieves high discharge capacity through a standardized repeating pattern, avoiding the need for complex individual discharge mechanisms for each protrusion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each protrusion serves multiple functions simultaneously: it collects grease from the pan body, provides structural support, and acts as a discharge conduit through its multiple holes. This multi-functionality reduces the need for separate components, simplifying the overall device structure while maintaining high discharge capacity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables rapid grease discharge, reducing smoke and facilitating easy cleaning and maintenance by ensuring grease drippings can easily fall and escape, thus addressing the inefficiencies of prior art.

Implementation Method 1

a plurality of protrusions protruding downwardly from the bottom surface... guiding grease drippings to collect and escape efficiently

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11622652B2Oil discharge roast pan and cooking device having same
Publication Date: 2023.04.11 TSANN KUEN ZHANGZHOU ENTERPRISE CO LTD
  • US11622652B2 patent drawing
  • US11622652B2 patent drawing
  • US11622652B2 patent drawing

AI summary

A cooking device includes a heating unit and an oil discharge roast pan mounted to the heating unit. The oil discharge roast pan includes a pan body, a plurality of oil discharge holes extending through top and bottom surfaces of the pan body, and a plurality of protrusions protruding downwardly from the bottom surface.