Robot 3D Mapping via Empty-Region Sensor Relocation

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Solution Overview

Problem

Existing robot systems struggle to efficiently model real spaces where the state around the exploration region is unknown, requiring significant effort to predefine the exploration region and may not be applicable when the periphery is unknown.

Innovation Solution

A robot system that recognizes empty regions in a real space using a sensor, disposes the sensor in these regions, and models the space based on both initial and newly acquired three-dimensional data, allowing for versatile and efficient modeling even in unknown environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the exploration region is predefined in advance, then the robot system can perform systematic mapping, but it requires significant effort and is not applicable when the periphery is unknown

Engineering Contradiction:
Improveapplicability to unknown environmentsVSAvoidtime for predefined exploration region
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system performs preliminary recognition of empty regions using initial three-dimensional data before actual exploration. This preliminary action identifies suitable starting positions for the sensor, enabling the robot to begin systematic mapping without requiring the entire exploration region to be predefined in advance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The exploration region is not fixed but dynamically expanded. The system starts with an initial empty region, performs exploration, then uses the acquired data to recognize new empty regions and continuously extends the exploration boundary. This dynamic approach allows adaptation to unknown environments while maintaining systematic mapping.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the sensor remains at a fixed position, then data acquisition is simple, but blind spots cannot be detected and modeling is incomplete

Engineering Contradiction:
Improvecompleteness of space modelingVSAvoidrobot control for sensor positioning
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system uses feedback from acquired three-dimensional data to guide sensor positioning. After each exploration, the system analyzes the data to recognize new empty regions, then controls the robot to move the sensor to these regions. This feedback loop ensures comprehensive coverage while avoiding redundant movements, balancing completeness with controlled complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The robot system performs self-guided exploration by automatically recognizing empty regions from its own acquired data and autonomously navigating to new exploration positions. This self-service capability eliminates the need for complex external control systems while ensuring complete space modeling through systematic coverage.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If the robot explores the entire space systematically from the beginning, then complete mapping is achieved, but the process is inefficient when the periphery is unknown

Engineering Contradiction:
Improvecompleteness of mappingVSAvoidmapping efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The exploration space is segmented into multiple empty regions rather than treating it as a single predefined area. The system identifies and explores one empty region at a time, using acquired data to recognize and transition to the next region. This segmentation enables efficient progressive exploration while ensuring complete mapping coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary recognition of empty regions using initial three-dimensional data before comprehensive exploration begins. This preliminary action identifies viable starting positions and enables the robot to systematically progress through different regions, achieving complete mapping efficiently without requiring the entire space to be predefined.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250332719A1Robot system and modeling method
Publication Date: 2025.10.30 YASKAWA DENKI KK
  • US20250332719A1 patent drawing
  • US20250332719A1 patent drawing
  • US20250332719A1 patent drawing

AI summary

A robot system includes: a sensor configured to acquire three-dimensional data of an object disposed in a real space; a robot configured to change a position of the sensor; circuitry configured to: recognize, based on three-dimensional first data acquired by the sensor, an empty region in the real space where the object does not exist; control the robot so as to dispose the sensor in the empty region; and model the real space based on recognized empty regions including the empty region and a new empty region, the new empty region recognized based on three-dimensional second data newly acquired by the sensor from the empty region.