Autonomous 3D Printing Cell Coordination via Robot-Station API

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Solution Overview

Problem

Additive manufacturing production systems are time-consuming and require substantial operator interaction and control to ensure timely, efficient, and accurate production of 3D objects.

Innovation Solution

An automated additive manufacturing production (AAMP) system comprising robots and AAMP system stations with an application program interface (API) that allows robots to autonomously travel and command AAMP stations to perform routines such as opening/closing doors, initiating printing or maintenance, and obtaining temperature data to optimize operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If additive manufacturing production systems use automated robots and controllers, then productivity and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system enables automated robots to autonomously command AAMP stations to perform door positioning, printing routines, maintenance routines, and temperature monitoring without human intervention. The API allows the robots to self-coordinate with the stations, eliminating the need for operator interaction while maintaining high productivity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

An application program interface (API) is introduced as an intermediary layer between the robots and AAMP system stations. This standardized communication interface simplifies the integration complexity by providing a uniform method for robots to command stations, rather than requiring custom integration logic for each component

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If operator interaction is reduced for autonomous operation, then ease of operation is improved, but reliability may worsen due to lack of human oversight

Engineering Contradiction:
Improveoperator intervention requirementVSAvoidproduction accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system incorporates temperature monitoring where robots obtain temperature data from AAMP stations and use this feedback to determine when to initiate maintenance routines. This closed-loop feedback mechanism ensures reliable operation by automatically responding to actual system conditions without requiring human oversight

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs maintenance routines proactively based on temperature conditions and printing supply levels before failures occur. By monitoring parameters and initiating maintenance in advance, the system maintains reliability without requiring reactive human intervention

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12434439B2Automated additive manufacturing production systems and methods
Publication Date: 2025.10.07 FORD GLOBAL TECH LLC
  • US12434439B2 patent drawing
  • US12434439B2 patent drawing
  • US12434439B2 patent drawing

AI summary

An automated additive manufacturing production (AAMP) system includes one or more AAMP system stations disposed in an environment and configured to perform one or more AAMP routines, where each AAMP system station from among the one or more AAMP system stations includes a door. The AAMP system includes one or more robots configured to autonomously travel within the environment and a controller comprising an application program interface (API) configured to communicably couple the one or more robots and the one or more AAMP system stations, where the one or more robots are configured to command, via the API, the one or more AAMP system stations to selectively position the door and initiate the one or more AAMP routines.