Medical Robot Arm Force Control for Stable 6-DOF Camera Positioning

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Solution Overview

Problem

Existing medical robot arm apparatuses struggle to provide high stability and operability for efficient medical procedures, particularly in maintaining balance and allowing for intuitive control of the arm unit and front edge unit.

Innovation Solution

A medical robot arm apparatus with a multi-link structure providing at least 6 degrees of freedom, controlled by a drive control unit that uses whole body cooperative control based on generalized inverse dynamics and ideal joint control to manage joint units and attached medical apparatuses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If force control is implemented to enable soft control with excellent usability for physical interaction, then ease of operation is improved, but device complexity increases due to complicated system configuration

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control system is segmented into multiple independent components: a control unit that receives operation inputs, a calculation unit that computes driving forces using generalized inverse dynamics, and a drive unit that executes the control. This segmentation allows force control functionality to be added without overwhelming system complexity, as each component has a specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit acts as an intermediary between the operator's input and the robot arm's actuators. It receives operation inputs, calculates appropriate driving forces for multiple joint units using generalized inverse dynamics, and transmits these forces to the drive units. This intermediary layer simplifies the overall system architecture while enabling sophisticated force control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a balance arm is equipped with a counter balance weight to maintain force balance during movement, then stability is improved, but device size increases

Engineering Contradiction:
ImprovestabilityVSAvoiddevice size
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The patent replaces the traditional mechanical counterbalance weight system with an active force control system. Instead of using physical counterweights to balance forces, the control unit calculates and applies appropriate driving forces to each joint unit through actuators. This substitution eliminates the need for large counterbalance masses, reducing device size while maintaining stability through controlled force application.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system dynamically adjusts driving forces based on real-time operation inputs and robot arm states. By changing the control parameters (driving forces) rather than relying on fixed mechanical counterbalances, the system achieves stability without requiring additional physical mass or volume in the form of counterbalance weights.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If only biaxial electric driving is provided for moving the front edge unit on a plane, then device complexity is reduced, but adaptability decreases due to limited movement freedom

Engineering Contradiction:
Improvedevice complexityVSAvoidadaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control unit is designed to handle multiple degrees of freedom (at least 6 DOF) across multiple joint units, enabling the robot arm to perform diverse movements beyond simple biaxial plane motion. The generalized inverse dynamics calculation accommodates various operation modes including manual positioning and automated control, making the system universally adaptable to different medical procedures while maintaining a unified control architecture that doesn't excessively increase complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system transitions from static biaxial driving to dynamic multi-axial driving where the control unit continuously calculates and adjusts driving forces for multiple joint units based on real-time operation inputs. This dynamic control approach enables adaptable movement in three-dimensional space with at least 6 degrees of freedom, allowing the front edge unit to reach various positions and orientations while maintaining manageable system complexity through efficient force distribution across joints.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If manual positioning is required for movement of the arm unit and front edge unit, then device complexity is reduced, but ease of operation deteriorates due to reduced stability and positioning accuracy

Engineering Contradiction:
Improvedevice complexityVSAvoidease of operation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The control unit receives operation inputs from the operator and uses generalized inverse dynamics to calculate the appropriate driving forces for each joint unit. This feedback mechanism translates the operator's intent into precise actuator commands, providing stable and accurate positioning without requiring complex mechanical structures. The system continuously monitors operation inputs and adjusts driving forces accordingly, enhancing ease of operation while maintaining manageable device complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12262963B2Medical robot arm apparatus, medical robot arm control system, medical robot arm control method, and program
Publication Date: 2025.04.01 SONY OLYMPUS MEDICAL SOLUTIONS
  • US12262963B2 patent drawing
  • US12262963B2 patent drawing
  • US12262963B2 patent drawing

AI summary

Provided is a surgical imaging apparatus that includes a multi-link, multi-joint structure including a plurality of joints that interconnect a plurality of links to provide the multi-link, multi-joint structure with a plurality of degrees of freedom, at least one video camera being disposed on a distal end of the multi-link, multi-joint structure; at least one actuator that drives at least one of the plurality of joints; and circuitry that detects a joint force experienced at the at least one of the plurality of joints in response to an applied external force, and controls the at least one actuator based on the joint force so as to position the video camera.