Surgical Robot Arm With Gravity-Well Guided Drill Positioning

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Solution Overview

Problem

Current robotic systems in surgical applications are suboptimal for precise drilling and other tasks, leading to human and robotic errors, which can result in adverse effects on patients and are time-consuming, especially when dealing with complex bone structures like vertebrae.

Innovation Solution

A robot arm system equipped with a SCARA mechanism, end effector, and activation assembly that allows for force-controlled movement using motors and load cells, enabling precise positioning and trajectory planning with the assistance of 3D imaging, and the concept of 'gravity wells' for guiding surgical tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a surgeon manually holds and positions a drill guide tube using a guidance system, then the surgeon can perform the drilling task, but the process is tedious and time-consuming

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidtime consumed
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The robot arm system performs drilling operations autonomously based on pre-planned trajectories and 3D imaging data, eliminating the need for continuous manual guidance and positioning by the surgeon, thereby significantly improving surgical efficiency and reducing time consumption

Inventive Principle:
Principle #25Self-service

2Extent of automation

If current robotic systems are used for surgical applications, then automation is provided, but they are suboptimal for drilling holes and other related tasks

Engineering Contradiction:
Improverobotic automationVSAvoiddrilling accuracy
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The robot arm system is specifically designed with localized features optimized for drilling operations, including precise trajectory control, force feedback mechanisms, and integration with 3D imaging systems, making it particularly reliable for drilling holes in complex bone structures rather than providing general-purpose automation

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If precise drilling is performed on complex bone structures like vertebrae, then high mechanical integrity is achieved, but the complexity of non-planar curved surfaces makes precise and perpendicular drilling difficult

Engineering Contradiction:
Improvedrilling precisionVSAvoidbone structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary 3D imaging and trajectory planning before the actual drilling operation, allowing the robot arm to pre-calculate precise drilling paths and angles for complex non-planar bone surfaces, thereby achieving high drilling precision without increasing operational complexity during the surgical procedure

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system minimizes errors and enhances surgical efficiency by allowing precise and efficient access for surgical tools, reducing the dependency on surgeon dexterity and improving the accuracy of procedures like vertebrae fusion.

Implementation Method 1

sensing the force with a load cell

Methodology Applied
Scientific EffectForce sensing: Force

Implementation Method 2

activating motors within robot arm using the computer processor; moving the robot arm with the motors

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentEP3328307B1Robot arm
Publication Date: 2023.09.06 GLOBUS MEDICAL INC
  • EP3328307B1 patent drawingFigure 1
  • EP3328307B1 patent drawingFigure 2
  • EP3328307B1 patent drawingFigure 3

AI summary

A robot arm and method for using the robot arm. Embodiments may be directed to an apparatus comprising: a robot arm; an end effector coupled at a distal end of the robot arm and configured to hold a surgical tool; a plurality of motors operable to move the robot arm; and an activation assembly operable to send a move signal allowing an operator to move the robot arm.