Surgical Robot Arm Orientation Registration for Table-Aligned Setup

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Solution Overview

Problem

Current surgical robotic systems face challenges in accurately identifying and orienting the robotic arms relative to a surgical table, necessitating a system to properly register and place the robotic arms for precise control during minimally invasive procedures.

Innovation Solution

A surgical robotic system incorporating a movable cart with a setup arm and an orientation device that calculates and stores orientation angles between the setup arm and the surgical table, using identification devices like near field communication chips or optically readable codes to link the orientation device, and a surgical console that correlates these angles with input device movements for precise robotic arm control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual orientation setup is used for robotic arms, then system complexity is reduced, but orientation accuracy and placement precision deteriorate

Engineering Contradiction:
Improveorientation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs automatic orientation registration without requiring manual measurement or complex setup procedures. The robotic arm itself serves as the measurement device by using its own position sensors and the setup arm's motion to automatically calculate and register orientation angles relative to the surgical table, eliminating the need for external measurement tools or manual alignment procedures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical alignment procedures with an automated electronic registration system. Instead of using physical alignment tools, visual alignment marks, or manual angle measurement, the system uses electronic sensors, computer vision, and automated calculations to determine orientation, substituting mechanical operations with electronic and computational processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If automated orientation registration is implemented, then placement precision is improved, but setup time and operational complexity increase

Engineering Contradiction:
Improveplacement precisionVSAvoidsetup time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system performs orientation registration automatically during the setup phase before surgical procedures begin. By pre-calculating and storing orientation angles of multiple robotic arms relative to the surgical table in advance, the system ensures that precise spatial relationships are established before the actual surgery, eliminating the need for time-consuming manual alignment during operative procedures.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple robotic arms are registered, then collision prevention is improved, but the complexity of orientation management increases

Engineering Contradiction:
Improvecollision preventionVSAvoidorientation management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses a universal registration approach where a single setup arm and orientation device can register multiple robotic arms. The same automated registration process applies to all arms, creating a unified coordinate system that tracks the spatial relationships of all robotic arms relative to the surgical table, thereby managing multiple arms through a single multi-functional registration mechanism rather than individual arm setup procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate registration and placement of robotic arms relative to the surgical table, ensuring precise movement and preventing collisions, thereby enhancing the safety and efficiency of minimally invasive surgical procedures.

Implementation Method 1

The identification device includes at least one of a near field communication chip or an optically readable code

Methodology Applied
Scientific EffectNear field communication: Electromagnetic Induction

Implementation Method 2

The identification device includes at least one of a near field communication chip or an optically readable code

Methodology Applied
Scientific EffectOptical reflection: Reflection

Data Source

PatentUS12599449B2Surgical robotic system with orientation setup device and method
Publication Date: 2026.04.14 COVIDIEN LP
  • US12599449B2 patent drawing
  • US12599449B2 patent drawing
  • US12599449B2 patent drawing

AI summary

A surgical robotic system includes: a plurality of movable carts oriented relative to the surgical table, each of which includes a robotic arm, and an orientation device for calculating an orientation angle of each robotic arm relative to the surgical table.