Robot Articular Structure with Ball Joint Linkage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Prior-art articular structures for robots require large, high-output motors to achieve two or higher degrees of freedom, and it is difficult to orthogonally align multiple rotary servomotors, complicating the structure and preventing size reduction.

Innovation Solution

An articular structure with a second member rotating relative to a first member about two perpendicular axes, utilizing intermediate links and arms connected by ball joints and actuators, allowing for simultaneous actuation to achieve multiple degrees of freedom while minimizing the size and load on the actuators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two or more rotary servomotors are combined to achieve two or higher degrees of freedom, then the joint can move in multiple directions, but the motors receive rotation moment and require large-output motors, increasing the size of the articular structure

Engineering Contradiction:
Improvedegrees of freedomVSAvoidsize of articular structure
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent segments the articular structure into multiple independent single-degree-of-freedom joints, each controlled by a small linear actuator. Instead of using one large multi-DOF rotary servomotor, the system divides the movement into separate rotational components around different axes, with each component driven by its own small linear actuator. This segmentation allows the use of smaller actuators while achieving the same overall degrees of freedom.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces intermediate links as mediators between the linear actuators and the final rotating member. These intermediate links convert the linear motion of small actuators into rotational motion, enabling the system to achieve multiple degrees of freedom without requiring large rotary servomotors. The intermediate links act as mechanical transformers that amplify the effect of small linear movements into useful rotational movements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If two or more rotary servomotors are combined with orthogonal rotary shafts, then two or higher degrees of freedom are achieved, but the structure becomes complicated as the first servomotor must be wrapped in the hollow second servomotor

Engineering Contradiction:
Improvedegrees of freedomVSAvoidstructure of servomotors
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the actuation system into multiple independent linear actuators positioned externally, rather than nesting rotary servomotors within each other. Each linear actuator is mounted separately on the articular structure, and their combined action through intermediate links achieves the desired degrees of freedom. This external segmentation eliminates the complex nested configuration of rotary shafts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent substitutes the complex mechanical nesting of rotary servomotors with a system of linear actuators and intermediate links. Instead of using rotary motors that require nested hollow shafts to achieve orthogonal rotations, the system uses linear actuators that move along straight lines, with their motion converted to rotation through mechanical linkages. This substitution simplifies the overall mechanical structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS9375851B2Articular structure for robot and robot with incorporated articular structure
Publication Date: 2016.06.28 THK CO LTD
  • US9375851B2 patent drawing
  • US9375851B2 patent drawing
  • US9375851B2 patent drawing

AI summary

An articular structure for a robot according includes: a first intermediate link (26a) supported on a first member (22) to be rotatable about a first axis; a first arm (25a) having one end connected to a second member (23) with a ball joint interposed therebetween and the other end connected to the first intermediate link (26a) with a ball joint interposed therebetween; a first actuator (28a) for rotating the first intermediate link (26a) about the first axis; a second intermediate link (26b) supported on the first member (22) to be rotatable about a second axis; a second arm (25b) having one end connected to the second member (23) with a ball joint interposed therebetween and the other end connected to the second intermediate link (26b) with a ball joint interposed therebetween; and a second actuator (28b) for rotating the second intermediate link (26b) about the second axis.