Robot Base Station Wiping Pad Auto-Replacement Mechanism

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Solution Overview

Problem

Existing cleaning robots require manual intervention for wiping member replacement, leading to inefficient and user-unsatisfactory experiences due to the need for continuous monitoring and potential hand contamination.

Innovation Solution

A base station with a storage module and feeding module that automatically cuts and conveys a wiping base material to form a wiping member, allowing the cleaning robot to autonomously replace the wiping member without user intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual wiping member replacement is used, then device complexity is reduced, but productivity decreases due to requiring continuous user monitoring and intervention

Engineering Contradiction:
Improvewiping member replacement efficiencyVSAvoidbase station structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The base station is divided into functional modules: storage module for holding wiping base material, feeding module for conveying material, cutting module for separating wiping members, and mounting module for installation. This segmentation enables automated operation while keeping each module relatively simple in structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wiping base material is prepared and stored in advance in the storage module. The feeding module continuously conveys the material to the cutting position before replacement is needed, and the cutting module pre-cuts the wiping members. This preliminary preparation eliminates the need for user intervention during actual replacement operations.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If automated wiping member replacement is implemented, then ease of operation improves by eliminating manual intervention, but device complexity increases due to additional base station components

Engineering Contradiction:
Improvewiping member replacement convenienceVSAvoidbase station structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The base station integrates multiple functions into a single device: storage of wiping material, automated feeding, cutting, and mounting. This multi-functionality allows the system to perform complete automated replacement operations, improving ease of operation while consolidating complexity into one universal device rather than multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cleaning robot returns to the base station autonomously when wiping member replacement is needed. The base station automatically detects the need for replacement, feeds new material, cuts the wiping member to correct dimensions, and mounts it without any user intervention. The system serves itself completely, eliminating manual operation requirements.

Inventive Principle:
Principle #25Self-service

3Productivity

If continuous wiping base material is stored, then productivity improves through continuous supply, but volume of stationary object increases due to storage requirements

Engineering Contradiction:
Improvewiping member production continuityVSAvoidstorage module volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The feeding module operates periodically rather than continuously, conveying the wiping base material in discrete segments to the cutting position. This periodic feeding action maintains continuous productivity while reducing the amount of material that needs to be stored at any one time, thereby minimizing the volume of the storage module.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12156622B2Base station, and robot cleaning system and control method therefor
Publication Date: 2024.12.03 POSITEC POWER TOOLS (SUZHOU) CO LTD
  • US12156622B2 patent drawing
  • US12156622B2 patent drawing
  • US12156622B2 patent drawing

AI summary

The present invention relates to a base station for a cleaning robot to park in, where the cleaning robot includes a wiping board, and a flexible wiping member replaceably butts the wiping board to form a wiping surface to wipe a working surface on which the cleaning robot walks, where the base station includes: a storage module, configured to store a continuous wiping base material; and a feeding module, configured to drive a free end of the wiping base material to be conveyed to a cutting position, to cause the free end to be cut from the wiping base material to form the wiping member. The present invention has the following beneficial effects: After returning to the base station, the cleaning robot may automatically mount a wiping member without intervention by a user.