Cleaning Robot Baseboard With Fold-Out Ramp for Slippery Docking

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Solution Overview

Problem

Cleaning robots face difficulties in climbing the base station due to slippery ground conditions, affecting their ability to dock and perform maintenance operations such as charging and water replenishment.

Innovation Solution

A base station design with a slope portion and an extension plate that can be unfolded to assist the cleaning robot in climbing, featuring anti-slip portions and support wheels to ensure stable docking, and a guide system to facilitate smooth movement and positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleaning robot attempts to climb the base station on slippery ground, then the robot may reach the base station for maintenance, but the climbing operation is affected and docking reliability deteriorates

Engineering Contradiction:
Improvedocking reliabilityVSAvoidslippery ground effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an extension plate as an intermediary component between the base station and the cleaning robot. This extension plate provides additional support surfaces and anti-slip portions that mediate the interaction between the robot's travelling device and the base station, enabling reliable docking even on slippery ground by distributing the climbing load across multiple contact points

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The base station baseboard is segmented into multiple functional components: substrate, extension plate, slope portion, and anti-slip portions. This segmentation allows each component to perform a specific function in the climbing process, breaking down the challenging single-step climb into multiple manageable stages with intermediate support points

Inventive Principle:
Principle #1Segmentation

2Reliability

If the base station uses a fixed baseboard design, then the structure is simple, but the cleaning robot cannot successfully dock on slippery surfaces

Engineering Contradiction:
Improvedocking success rateVSAvoidbase station structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The extension plate is designed to be pivotally connected to the substrate, allowing it to rotate between a folded state (when not needed) and an unfolded state (when docking is required). This dynamic configuration enables the base station to adapt its structure based on operational needs, providing enhanced docking capability only when necessary while maintaining structural simplicity at other times

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The base station structure changes its geometric parameters dynamically through the pivotal extension plate. When unfolded, the extension plate increases the effective length and modifies the angle of the baseboard, creating a more favorable climbing geometry for the cleaning robot. This parameter change allows the same structure to serve different functions under different conditions

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency and reliability of the cleaning robot's docking process on the base station, even on slippery surfaces, by providing a stable and guided path for the robot to climb and position itself correctly.

Implementation Method 1

the extension plate is pivotally connected to the substrate, and the extension plate has a folded state and an unfolded state with respect to the substrate

Methodology Applied
Scientific EffectRotation:

Implementation Method 2

a first anti-slip portion and a second anti-slip portion are respectively provided on the extension plate and the substrate for a travelling device of the cleaning robot to pass therethrough

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

a support wheel is provided at two sides of the avoidance slot, and configured to support the cleaning robot when the cleaning robot passes through or docks on the base station baseboard

Methodology Applied
Scientific EffectMechanical support:

Implementation Method 4

the guide portion includes a guide press block, wherein a side of the guide press block facing the substrate is provided as a first slope, and the first slope is tilted downward from back to front

Methodology Applied
Scientific EffectGravitational force: Gravitation

Implementation Method 5

the guide portion includes a guide wheel, and the guide wheel rotates about an axis perpendicular to a front-rear direction of the base station

Methodology Applied
Scientific EffectRotation:

Data Source

PatentUS20240324842A1Base station and cleaning robot system
Publication Date: 2024.10.03 BEIJING ROCKROBO TECH CO LTD
  • US20240324842A1 patent drawing
  • US20240324842A1 patent drawing
  • US20240324842A1 patent drawing

AI summary

Disclosed are a base station and a cleaning robot system. The base station is used for maintenance of a cleaning robot. The base station includes: a base station body, and a base station baseboard having a slope portion tilted upward from back to front. The base station baseboard includes a substrate and an extension plate, a front end of the substrate is engaged with the base station body, and a rear end of the substrate is connected to the extension plate.