Robot Brush Cleaning Assembly for Hair Entanglement Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Autonomous cleaning machines face challenges in maintaining consistent cleaning performance due to foreign substances like hair and threads getting wound around the brushes, leading to overcurrent and temperature issues, which can cause malfunction.

Innovation Solution

The autonomous cleaning machine incorporates a brush unit with first and second brush cleaning members that are inclined and arranged symmetrically to move foreign substances to the central portion, and a third brush cleaning member that elastically deforms the brushes to prevent entanglement, along with a dust collection assembly to remove these substances effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the brush unit continuously rotates to clean the floor, then cleaning productivity is improved, but foreign substances get wound around the brushes causing reliability deterioration

Engineering Contradiction:
Improvecleaning productivityVSAvoidbrush unit reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The brush cleaning unit is activated preliminarily when foreign substances are detected on the brush unit before they cause malfunction. The controller detects foreign substances and activates the brush cleaning unit to remove them, preventing overcurrent and temperature issues that would otherwise occur during continuous operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The brush cleaning unit enables the brush unit to clean itself autonomously. The cleaning members contact the rotating brush to remove wound foreign substances, allowing the system to maintain reliability without external intervention while continuing its cleaning function

Inventive Principle:
Principle #25Self-service

2Reliability

If brush cleaning members are added to remove foreign substances, then brush unit reliability is improved, but device complexity increases

Engineering Contradiction:
Improvebrush unit reliabilityVSAvoidcleaning mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The brush cleaning unit is integrated with the existing brush unit structure. The cleaning members are positioned to contact the brush during its rotation, merging the cleaning function with the existing rotational mechanism rather than adding separate complex systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cleaning members act as intermediaries between the brush unit and foreign substances. These members contact the brush surface to remove wound substances, providing a simple mechanical solution that bridges the gap between continuous rotation and foreign substance removal

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures the autonomous cleaning machine maintains high cleaning performance by effectively removing foreign substances from the brush unit, preventing malfunctions and ensuring continuous operation.

Implementation Method 1

the first brush cleaning members may be installed such that each of the first brush cleaning members is respectively inclined in a designated direction based on a rotating direction of the brush unit so as to apply pressure to the brushes to elastically deform the brushes in the designated direction

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS8695144B2Autonomous cleaning machine
Publication Date: 2014.04.15 SAMSUNG ELECTRONICS CO LTD
  • US8695144B2 patent drawing
  • US8695144B2 patent drawing
  • US8695144B2 patent drawing

AI summary

Disclosed herein is an autonomous cleaning machine with a brush cleaning unit to clean a brush unit. The autonomous cleaning machine includes a main body, the brush unit rotatably provided on the main body, first brush cleaning members contacting the brush unit to move foreign substances wound on the brush unit in a lengthwise direction of the brush unit, and second brush cleaning members contacting the brush unit to remove the foreign substances wound on the brush unit from the brush unit.