Modular Mobile Robot Cabin Structure for Motor Cooling and Assembly

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Solution Overview

Problem

Traditional robot cabins are structurally complex, leading to assembly difficulties, high weight, and poor heat dissipation, which affects performance and increases manufacturing costs.

Innovation Solution

A cabin design comprising a first and second housing with side plates, featuring air inlets and shaft holes for motor output, along with detachable energy compartments and heat dissipation fans, ensuring a simple, strong, and lightweight structure with efficient heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional complex structure is used to form the cabin, then the cabin can accommodate multiple components, but the assembly difficulty increases and body strength decreases

Engineering Contradiction:
Improvecomponent accommodation capabilityVSAvoidcabin structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cabin is divided into multiple modular components including first housing, second housing, first side plate, and second side plate. Each component can be independently manufactured and assembled, reducing overall assembly difficulty while maintaining the ability to accommodate multiple robot components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side plates serve multiple functions: they connect the housings together, provide mounting surfaces for motors, and incorporate air inlets for heat dissipation. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If traditional complex structure is used to form the cabin, then the cabin can accommodate multiple components, but the weight increases

Engineering Contradiction:
Improvecomponent accommodation capabilityVSAvoidcabin weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

By segmenting the cabin into modular parts, each piece can be optimized for minimal weight while maintaining structural integrity. The segmented design allows for more efficient material distribution compared to a monolithic complex structure.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If traditional complex structure is used to form the cabin, then the cabin can accommodate multiple components, but the manufacturing cost increases

Engineering Contradiction:
Improvecomponent accommodation capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Segmented modular components can be manufactured independently using standardized processes, enabling parallel production and reducing overall manufacturing time and cost. Each module can be optimized for its specific manufacturing requirements.

Inventive Principle:
Principle #1Segmentation

4Strength

If traditional cabin design is used, then the structure can support components, but heat dissipation performance is poor

Engineering Contradiction:
Improvestructural support capabilityVSAvoidheat dissipation performance
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The side plates incorporate localized air inlet features that provide dedicated cooling channels to high-heat areas where motors are mounted. This localized heat dissipation design maintains structural strength while providing targeted thermal management.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves efficient assembly, improved space utilization, and effective heat dissipation, maintaining stable performance and reducing maintenance costs while enhancing the robot's durability and flexibility.

Implementation Method 1

due to poor heat dissipation performance of the traditional cabin, the high temperatures generated by various internal components (such as the electronic devices and the motors) cannot be timely discharged

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS20250296222A1Cabin for mobile robot, body assembly and mobile robot
Publication Date: 2025.09.25 BEIJING YOUZHUJU NETWORK TECH CO LTD
  • US20250296222A1 patent drawing
  • US20250296222A1 patent drawing
  • US20250296222A1 patent drawing

AI summary

Embodiments of the disclosure provide a cabin for a mobile robot, a body assembly, and a mobile robot. The cabin includes a first housing; a second housing is coupled to a first open end of the first housing through a second open end, and the accommodating chamber that accommodates at least a plurality of motors; and a first side plate and a second side plate respectively arranged at two ends of the first housing and the second housing in an axial direction of the first housing, and the first side plate includes a first shaft hole, and a pair of first air inlets arranged respectively on two sides of the first shaft hole in a radial direction, the second side plate includes a second air inlet and a pair of second shaft holes; and output shafts of the plurality of motors.