Robot Charging Pile Control Loops for Safe Adaptive Battery Charging

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Solution Overview

Problem

Existing charging piles for robots are unsafe due to uncontrolled charging voltage output, leading to potential short circuits and electric shocks, and they lack adaptability to different robot battery types, resulting in frequent replacements and wastefulness.

Innovation Solution

An intelligent charging pile with a charging loop, a protecting loop, and a communication control loop is designed. The communication control loop acquires battery information from the robot, adjusts charging parameters, and controls the protecting loop to ensure safe charging. This setup allows the charging pile to adapt to various robot battery types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the charging pile is connected with a power supply and outputs charging voltage, then charging function is provided, but safety issues arise causing short loops and electric shocks

Engineering Contradiction:
Improvecharging functionVSAvoidshort loop and electric shock
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The protecting loop performs preliminary detection of the robot's charging readiness and communication loop verifies battery information before the charging loop activates voltage output. This preliminary action sequence prevents unsafe charging conditions from occurring in the first place

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protecting loop acts as an intermediary safety layer between the power supply and the robot, detecting charging conditions and controlling the charging loop's activation. The communication control loop serves as another intermediary that verifies battery compatibility before allowing charging parameters to be applied

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If one charging pile is equipped for one robot with specific battery type, then charging is achieved, but adaptability to different robot battery types is poor requiring frequent replacements

Engineering Contradiction:
Improvecharging reliabilityVSAvoidadaptability to different battery types
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The communication control loop is designed to universally recognize and identify different robot battery types through communication protocols. The charging loop can universally adapt its charging parameters based on the detected battery type, making a single charging pile serve multiple robot models without frequent replacements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The charging parameters are dynamically adjusted based on the robot's battery information acquired through the communication control loop. The system transitions from static fixed parameters to dynamic adaptive parameters that change according to the specific battery type being charged

Inventive Principle:
Principle #15Dynamics

3Device complexity

If charging parameters are fixed for specific robot battery types, then charging control is simple, but flexibility to adjust for various battery types is lost

Engineering Contradiction:
Improvecharging control complexityVSAvoidflexibility for various battery types
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The communication control loop establishes a feedback mechanism that acquires battery information from the robot and automatically adjusts charging parameters accordingly. This feedback loop eliminates the need for manual parameter adjustment while maintaining simplicity in operation

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12341366B2Intelligent charging pile for robot
Publication Date: 2025.06.24 CHONGQING XINGJIE SHUXING TECHNOLOGY PARTNERSHIP ENTERPRISE (LLP)
  • US12341366B2 patent drawing
  • US12341366B2 patent drawing

AI summary

Some embodiments of the present disclosure provide an intelligent charging pile for a robot, includes: a charging loop, a protecting loop, and a communication control loop; the charging loop is connected with the protecting loop; the protecting loop is connected with the communication control loop; the communication control loop controls the charging loop to be turned off by means of controlling the protecting loop to be turned off, the communication control loop is connected with the charging loop; the communication control loop is further used for acquiring battery information data of the robot and sending, according to the battery information data, an adjustment instruction to the charging loop; and the charging loop is used for adjusting, according to the adjustment instruction, an own charging parameter and charging, according to the adjusted charging parameter, the robot.