Robot Charging Station Terminal Layout to Prevent Boundary Wire Miswiring

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Solution Overview

Problem

The existing charging stations for lawn mowing robots lack clear indication of terminal polarity, leading to incorrect wire connections and miswiring, which can result in inaccurate boundary recognition, travel direction errors, and unstable charging, limiting the reliability and convenience of the robot's operation.

Innovation Solution

The charging station features connection terminals positioned at different surfaces, allowing the boundary wire to be connected in distinct directions, ensuring clear and correct polarity indication, preventing miswiring and facilitating accurate docking and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the charging station uses traditional terminal connection design without clear polarity indication, then the device complexity is reduced, but the ease of operation deteriorates due to difficulty in distinguishing terminals during wire connection

Engineering Contradiction:
Improveease of wire connectionVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies color coding to the terminals of the charging station, where different colors indicate different polarities (positive and negative). This allows users to easily distinguish between terminals during wire connection without adding complex identification mechanisms, directly resolving the contradiction between ease of operation and device complexity

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent segments the terminal identification function by providing distinct visual markers (colors) for each terminal type. This segmentation allows users to quickly identify the correct terminal for connection without having to understand complex electrical characteristics, improving ease of operation while maintaining simple device structure

Inventive Principle:
Principle #1Segmentation

2Reliability

If the charging station lacks clear terminal polarity indication, then the manufacturing process is simplified, but the reliability deteriorates due to high likelihood of incorrect wire connection

Engineering Contradiction:
Improvereliability of wire connectionVSAvoidease of manufacture
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By incorporating color-coded terminals, the patent provides clear polarity indication that prevents incorrect wire connections. This simple visual enhancement significantly improves connection reliability without complicating the manufacturing process, as color coding can be applied during standard production

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent implements preliminary action by pre-marking terminals with colors before the user performs the connection operation. This advance preparation eliminates the need for users to analyze or determine polarity during installation, ensuring correct connection and improving reliability while requiring minimal additional manufacturing steps

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the charging station uses simple terminal design without directional connection capability, then the device complexity is low, but the measurement precision deteriorates due to inaccurate boundary recognition by the robot

Engineering Contradiction:
Improveprecision of boundary recognitionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces asymmetry in the terminal design by positioning terminals at different locations on the charging station body and assigning different colors to different terminals. This asymmetric design provides directional information that helps the robot accurately recognize boundaries and orientation, improving measurement precision without requiring complex sensing systems

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The color coding of terminals provides visual directional information that assists the robot in accurately identifying the correct connection points and understanding the spatial orientation of the charging station. This simple visual enhancement improves boundary recognition precision while maintaining device simplicity

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the usability, safety, and reliability of the moving robot system by simplifying the installation and connection process, preventing miswiring, and ensuring accurate boundary setting and operation, thereby improving the overall performance and convenience of the lawn mowing robot.

Implementation Method 1

a boundary wire (1200) installed along a boundary of a travel area (1000) to define the boundary of the travel area (1000), a charging station (500) to which one end and another end of the boundary wire (1200) are connected, so as to cause a current to be induced in the boundary wire (1200)

Methodology Applied
Scientific EffectElectrical current conduction: Conduction (electrical)

Implementation Method 2

a moving robot (100) that travels in the travel area (1000) based on a result of sensing the current while traveling in the travel area (1000)

Methodology Applied
Scientific EffectCurrent sensing: Electrical Resistance

Data Source

PatentUS11724603B2Charging station of moving robot and moving robot system
Publication Date: 2023.08.15 LG ELECTRONICS INC
  • US11724603B2 patent drawing
  • US11724603B2 patent drawing
  • US11724603B2 patent drawing

AI summary

A charging station of a moving robot includes connection terminals provided on two surfaces so as to allow a boundary wire, that defines a boundary of a travel area of the moving robot, to be connected thereto. The charging station has a charging unit to charge the moving robot and a docking base to dock the moving robot during charging. The charging unit includes the connection terminals.