Charging device of robot cleaner and method for docking a robot cleaner to the charging device

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Solution Overview

Problem

Existing robot cleaner charging devices face challenges in accurately guiding the return induction signal and ensuring tight contact between the power supply and charging terminals for efficient charging, leading to potential inaccuracies in docking and reduced charging efficiency.

Innovation Solution

A charging device with an induction signal generating unit and an induction signal guide member that improves the linearity of the return induction signal, using access and docking induction sensors to guide the robot cleaner for precise docking and an elastically supported charging terminal to maintain contact, enhancing docking accuracy and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the robot cleaner is equipped with basic charging functionality, then charging capability is provided, but docking accuracy is insufficient leading to poor terminal contact

Engineering Contradiction:
Improvedocking accuracyVSAvoidcharging device structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

An induction signal guide member is introduced as an intermediary component between the induction signal generating unit and the robot cleaner. This guide member shapes and directs the induction signal to improve linearity, enabling the robot cleaner to dock more accurately without requiring complex mechanical guidance systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces mechanical docking guidance mechanisms with an electromagnetic induction signal-based guidance system. The induction signal guide member shapes the electromagnetic field to provide directional guidance, eliminating the need for complex mechanical alignment systems while improving docking accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Force

If the charging terminal is made rigid for stable contact, then structural simplicity is maintained, but contact force is insufficient for tight terminal contact

Engineering Contradiction:
Improvecontact forceVSAvoidterminal structure
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The charging terminal is designed with elastic properties, allowing it to dynamically adapt to the robot cleaner's power supply terminal during docking. The elastic terminal deforms under contact force to ensure tight, stable contact while accommodating minor misalignments, eliminating the need for complex adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If the induction signal is transmitted without guidance, then device complexity is low, but signal linearity is poor reducing docking precision

Engineering Contradiction:
Improvesignal linearityVSAvoidsignal guidance structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The induction signal guide member serves as a mediator that shapes and directs the induction signal. By introducing this guide member, the signal linearity is improved without requiring complex mechanical guidance structures, as the guide member simply shapes the electromagnetic field distribution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases the accuracy of the robot cleaner's docking with the charging device, reducing lateral movement and ensuring stable, tight contact between the power and charging terminals, thereby improving the efficiency of the charging process.

Implementation Method 1

an induction signal generating unit disposed at a side of the cover or the base to transmit a return induction signal to the robot cleaner

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an induction signal guide member disposed at a side of the induction signal generating unit to enhance a docking performance of the robot cleaner by improving linearity of the induction signal

Methodology Applied
Scientific EffectElectromagnetic signal guidance: Waveguide

Implementation Method 3

an elastically supported charging terminal to maintain contact

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2982286B1Charging device of robot cleaner and method for docking a robot cleaner to the charging device
Publication Date: 2019.11.20 LG ELECTRONICS INC
  • EP2982286B1 patent drawingFigure 1
  • EP2982286B1 patent drawingFigure 2
  • EP2982286B1 patent drawingFigure 3

AI summary

A charging device (1) of a robot cleaner is provided. The charging device (1) of a robot cleaner according to the embodiment includes at least one cover (400) forming an appearance of the charging device (1), a base (300) which is coupled with the cover (400) and includes a terminal unit (200) for charging the robot cleaner, an induction signal generating unit (160) disposed at a side of the cover (400) or the base (300) to transmit a return induction signal to the robot cleaner, and an induction signal guide member (140) disposed at a side of the induction signal generating unit (160) to enhance a docking performance of the robot cleaner by improving linearity of the induction signal. The charging device (1) according to the embodiment can guide the path for the return of the robot cleaner and recharge the robot cleaner stably.