Robot Cleaner Collection Module for Large Debris and Dust Retention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional robot cleaners struggle to efficiently remove relatively large-sized or heavy foreign matter during mopping operations, as it tends to remain on the floor due to not clinging to the mop, and also face issues with micro-scale foreign matter being blown away by air flow, reducing the effectiveness of the cleaning performance.

Innovation Solution

The robot cleaner incorporates a sliding module with a collection portion that collects foreign matter, featuring a blocking portion and auxiliary collection member to prevent separation during turns and rearward movement, along with an air channel and fan to enhance mopping efficiency and prevent micro-scale matter from being blown away.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional robot cleaner performs a mopping operation with a mop, then micro-scale foreign matter can be removed, but relatively large-sized or heavy foreign matter remains on the floor because it does not easily cling to the mop surface

Engineering Contradiction:
Improvecleaning thoroughnessVSAvoidforeign matter removal efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The cleaning system is divided into two functional segments: a mop unit for removing micro-scale foreign matter through contact mopping, and a collection portion with a space for collecting relatively large-sized or heavy foreign matter that does not cling to the mop. This segmentation allows each component to specialize in removing specific types of foreign matter, thereby resolving the contradiction between cleaning thoroughness and foreign matter removal efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sliding module is designed to perform multiple functions: it supports the body of the robot cleaner, enables forward movement, and incorporates both a mop unit for micro-scale foreign matter removal and a collection portion for large foreign matter collection. This multi-functionality allows a single module to address both cleaning thoroughness and foreign matter removal efficiency simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If the robot cleaner moves forward with the mop in contact with the floor, then foreign matter is collected at the front end of the contact region, but the foreign matter separates from the mop when the robot cleaner turns or moves rearward

Engineering Contradiction:
Improveforeign matter collection capabilityVSAvoidforeign matter retention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The foreign matter collection function is extracted from the mop unit and placed into a separate collection portion with a defined space. The collection portion includes a blocking portion that prevents foreign matter from separating when the robot cleaner turns or moves rearward. This extraction resolves the contradiction by providing a dedicated collection mechanism that maintains reliable foreign matter retention while preserving the productivity of foreign matter collection

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The collection portion acts as an intermediary between the mop unit and the robot cleaner body. It receives foreign matter from the mop unit during forward movement and prevents its separation during turning or rearward movement through the blocking portion. This intermediary structure resolves the contradiction between foreign matter collection capability and retention reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If air flows from the front end of the contact region along the circumference, then the mopping operation can proceed, but micro-scale foreign matter flies away without clinging to the mop

Engineering Contradiction:
Improvemopping operation continuityVSAvoidmicro-scale foreign matter removal performance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The air flow that was causing micro-scale foreign matter to fly away is converted into a beneficial force by positioning the air inlet at the rear end of the sliding module. The air flow now moves from rear to front, creating a气流 that pushes micro-scale foreign matter toward the mop unit rather than allowing it to escape. This converts the harmful effect of air flow into a beneficial force that enhances micro-scale foreign matter removal performance while maintaining mopping operation continuity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures efficient collection and removal of both large and small foreign matter, improving the thoroughness and efficiency of the mopping operation while maintaining the cleaning efficiency of the robot cleaner.

Implementation Method 1

an air channel extending through the sliding module and the body, and a fan that generates air flow through the air channel

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS11291343B2Robot cleaner and maintenance device for the same
Publication Date: 2022.04.05 LG ELECTRONICS INC
  • US11291343B2 patent drawing
  • US11291343B2 patent drawing
  • US11291343B2 patent drawing

AI summary

Disclosed are a robot cleaner and a maintenance device for the same. The robot cleaner includes a body, a traveling module for moving the body, a bottom portion disposed in front of the traveling module for sliding along a floor when the body is moved, and a collection portion disposed in front of the bottom portion, the collection portion having therein a space for collecting foreign matter on the floor. The maintenance device includes a suction port configured to be inserted into the collection portion and a suction channel for guiding the movement of the air suctioned through the suction port.