Robot Cleaner Suction Module Layout for Narrow-Space Cleaning

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Solution Overview

Problem

Conventional robot cleaners are limited in their ability to clean spaces other than the floor and require manual operation to effectively clean areas where the device cannot enter, leading to degraded suction performance and reduced cleaning convenience.

Innovation Solution

A robot cleaner design featuring a main body with a suction motor, a moving unit, and a modular suction system that protrudes from the body, allowing for cleaning of areas inaccessible to the main body and enabling manual or automatic operation with enhanced suction performance by switching between suction modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the robot cleaner operates while being put on the floor, then it can clean the floor surface, but it cannot clean spaces other than the floor or areas with height smaller than the robot cleaner

Engineering Contradiction:
Improvecleaning area coverageVSAvoidaccessible cleaning space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The suction module is separated from the main body and can be independently positioned in front of the robot cleaner. This segmentation allows the suction module to access narrow spaces and areas under furniture while the main body remains in open areas, thereby expanding the overall cleaning coverage without increasing the main body size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suction module is extended forward from the main body in the traveling direction, creating a spatial separation between the main body and the cleaning element. This dimensional extension allows the suction module to reach into spaces that would be inaccessible to the main body, effectively adding a new dimension to the cleaning capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the suction module is integrated into the main body, then the structure is compact, but the suction performance degrades during manual operation

Engineering Contradiction:
Improvestructural integrationVSAvoidsuction performance consistency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The suction module is designed to be movable relative to the main body, capable of extending forward during automatic operation and being manually repositioned during manual operation. This dynamic configuration allows the system to adapt to different operational modes, maintaining optimal suction performance in both automatic and manual scenarios while preserving a relatively compact integrated structure.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If the robot cleaner main body enters narrow spaces, then it can clean those areas, but it cannot maneuver effectively in very narrow corridors or under furniture

Engineering Contradiction:
Improvecleanable narrow spaceVSAvoidmaneuverability in narrow spaces
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The suction module is extracted from the main body and positioned on a movable guide extending forward from the robot cleaner. This extraction allows the suction module to be positioned in narrow spaces and under furniture while the main body remains in more open areas for stable operation and easy maneuvering, effectively separating the navigation function from the cleaning function.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If the suction module protrudes forward from the main body, then it can clean areas inaccessible to the main body, but the device becomes more complex and harder to maneuver

Engineering Contradiction:
Improveaccess to inaccessible areasVSAvoidmodular configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A movable guide acts as an intermediary between the main body and the suction module, providing a guided path for the suction module to extend forward. This intermediary structure simplifies the overall configuration by providing a defined movement path, reducing the complexity of unguided modular arrangements while still enabling the suction module to access inaccessible areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective cleaning of both floor and non-floor spaces, prevents suction performance degradation during manual operation, and enhances user convenience by allowing automatic movement with the user, expanding the cleanable area and improving operational flexibility.

Implementation Method 1

a suction motor configured to generate a suction force

Methodology Applied
Scientific EffectSuction force generation: Pressure Gradient

Data Source

PatentEP3344103B1Robot cleaner
Publication Date: 2023.03.15 LG ELECTRONICS INC
  • EP3344103B1 patent drawingFigure 1~2
  • EP3344103B1 patent drawingFigure 3~4
  • EP3344103B1 patent drawingFigure 5~7

AI summary

A robot cleaner includes a main body having a suction motor; a moving unit to automatically move the main body; and a suction module to be in communication with the suction motor and to clean a floor, wherein an accommodating portion in which a part of the suction module is accommodated is provided at a lower portion of a front side of the main body, and while the suction module is located in the accommodating portion, a part of the suction module is disposed to be vertically overlapped with the main body, and another part of the suction module protrudes toward both sides from a front portion of the main body, and still another part of the suction module protrudes to a front of the main body.