Robot Cleaner Reverse Control to Prevent Collision Under Sensor Error

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Solution Overview

Problem

Existing robot cleaners face challenges in preventing collisions with obstacles due to friction between the floor and driving wheels, as well as sensor errors, which can lead to ineffective obstacle avoidance and reduced cleaning performance.

Innovation Solution

A robot cleaner system that includes a main body, a driving unit, a sensing unit, and a controller. The controller calculates distances to obstacles and reverses the robot cleaner when necessary, adjusts speed, and performs operations to prevent collisions by setting reference distances based on obstacle size and rotation radius, ensuring safe navigation without sensor errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the robot cleaner uses sensor-based obstacle detection to avoid collisions, then it can perform autonomous navigation, but collision prevention is ineffective due to sensor errors and friction variations

Engineering Contradiction:
Improveobstacle avoidance reliabilityVSAvoidsensor detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

Instead of relying on sensors to detect obstacles before collision, the patent inverts the approach by using a contactless communication system where the robot actively queries for obstacles and receives real-time position information from obstacles equipped with response devices. This reverses the traditional detection paradigm from passive sensor detection to active communication-based awareness, eliminating sensor errors and friction-related inaccuracies.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent introduces a communication signal as an intermediary between the robot and obstacles. Rather than direct sensor-obstacle interaction, the system uses electromagnetic signals for querying and responding, with obstacles equipped with response devices providing their position information. This intermediary communication layer eliminates the need for physical contact or traditional sensing, resolving the reliability-precision contradiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the robot cleaner reverses immediately upon detecting an obstacle, then collision is prevented, but cleaning efficiency is reduced due to excessive reverse operations

Engineering Contradiction:
Improvecollision preventionVSAvoidcleaning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamic decision-making where the robot's response to obstacles is not fixed but adapts based on real-time conditions. The controller determines whether to reverse, avoid, or continue cleaning based on the obstacle type, position, and environmental context. This dynamic approach optimizes the balance between collision prevention and cleaning efficiency, avoiding unnecessary reverse operations while maintaining safety.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters dynamically based on obstacle characteristics. Instead of always reversing, the robot adjusts its behavior parameters (reverse distance, avoidance angle, speed) according to the specific situation. This parameter adaptation allows the system to prevent collisions while minimizing disruption to the cleaning process, thereby maintaining productivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the robot cleaner maintains a large safety distance from obstacles, then collision is prevented, but cleaning coverage is reduced

Engineering Contradiction:
Improvecollision preventionVSAvoidcleaning coverage area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies preliminary action by having obstacles pre-equipped with response devices that can communicate their position and characteristics to the robot before contact or close approach. This advance information allows the robot to plan its path more precisely, maintaining minimal necessary distance rather than large safety margins, thereby maximizing cleaning coverage while ensuring collision prevention.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9785148B2Moving robot and controlling method thereof
Publication Date: 2017.10.10 LG ELECTRONICS INC
  • US9785148B2 patent drawing
  • US9785148B2 patent drawing
  • US9785148B2 patent drawing

AI summary

A robot cleaner having a main body, a driving unit for moving the main body, a sensing unit for sensing information related to an obstacle, and a controller for controlling the driving unit to prevent collision of the main body with the obstacle. The controller controls the driving unit to reverse the main body with respect to the obstacle so as to prevent the main body from contacting the obstacle based on a distance between the main body and the obstacle.