Robot Cleaner Sensing and Suction Integration to Reduce Blind Spots

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Solution Overview

Problem

Current robot cleaners face challenges in optimizing their sensing and cleaning mechanisms, including reduced suction force, blind spots for obstacle detection, and inconvenient filter replacement, which affect their efficiency and usability.

Innovation Solution

A robot cleaner design featuring a protruding suction unit with integrated sensing capabilities, including inclined sensing parts and pattern irradiation for obstacle detection, and a dust container system with a rotatable cover for improved assembly and filter accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the suction unit is disposed to protrude from the cleaner body, then suction force is improved, but the probability of collision with obstacles increases

Engineering Contradiction:
Improvesuction forceVSAvoidcollision probability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The suction unit is configured to be movable relative to the cleaner body, transitioning between a protruding state during cleaning operations to maximize suction force and a retracted state during navigation to minimize collision probability. This dynamic adjustment allows the system to optimize performance based on operational context.

Inventive Principle:
Principle #15Dynamics

2Power

If the suction unit is disposed to protrude from the cleaner body, then suction force is improved, but the suction unit is located in a blind spot of the sensing unit

Engineering Contradiction:
Improvesuction forceVSAvoidsensing blind spot
Core Design Contradiction:
PowerVSDifficulty of detecting and measuring

Solution Approach 1:

The sensing unit and suction unit are merged or closely integrated, with sensing elements positioned on or near the protruding suction unit. This allows the sensing unit to extend into the area previously constituting a blind spot, enabling obstacle detection directly at the suction interface while maintaining improved suction force.

Inventive Principle:
Principle #5Merging (Combining)

3Quantity of substance

If the dust container capacity is increased, then dust collection capability is improved, but the height of the cleaner body increases

Engineering Contradiction:
Improvedust container capacityVSAvoidcleaner body height
Core Design Contradiction:
Quantity of substanceVSLength of stationary object

Solution Approach 1:

The dust container is designed with a nested structure where components are arranged concentrically or in overlapping configurations. The cyclone separator, HEPA filter, and dust collection chamber are positioned in nested arrangements that maximize the dust container capacity within the constrained height of the cleaner body.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of repair

If the cleaner body is disassembled for filter replacement, then filter access is improved, but user convenience is reduced

Engineering Contradiction:
Improvefilter accessVSAvoiduser convenience
Core Design Contradiction:
Ease of repairVSEase of operation

Solution Approach 1:

The cleaner body is segmented into modular sections, with the dust container and filter assembly forming a separate, easily removable module. Users can access and replace filters by simply detaching this module without disassembling the entire cleaner body, thereby maintaining filter accessibility while significantly improving user convenience.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances obstacle detection and avoidance performance, improves suction efficiency, and simplifies filter replacement, leading to more effective cleaning and user-friendly operation.

Implementation Method 1

the sensing unit includes a first sensing part disposed respectively inclined with respect to side and top surfaces at an upper corner portion of the cleaner body to simultaneously photograph front and upper parts of the cleaner body

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3459414B1Robot cleaner
Publication Date: 2021.03.17 LG ELECTRONICS INC
  • EP3459414B1 patent drawingFigure 1
  • EP3459414B1 patent drawingFigure 2~3
  • EP3459414B1 patent drawingFigure 4

AI summary

A robot cleaner comprising: a cleaner body including a wheel unit and a controller controlling driving of the wheel unit; a suction unit disposed in the cleaner body, the suction unit sucking air containing dust; and a sensing unit disposed at the front of the cleaner body in which the suction unit is disposed, wherein the sensing unit includes a first sensing part disposed respectively inclined with respect to side and top surfaces at an upper corner portion of the cleaner body to simultaneously photograph front and upper parts of the cleaner body.