Robot Cleaner Suction Force Control Based on Floor Load Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Robot cleaners face challenges in efficiently controlling suction force and traveling routes to optimize cleaning time and accuracy, particularly in distinguishing between soft and hard floors, leading to increased battery consumption and reduced reliability in floor state detection.

Innovation Solution

A robot cleaner with a controller that determines floor state by combining load data from wheels and brushes with acceleration information, adjusting suction force and traveling routes accordingly, and includes sensors to detect RPM, duty ratio, and current to differentiate between floor types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If suction force is increased to improve cleaning efficiency on soft floors, then cleaning effectiveness improves, but battery consumption increases

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidbattery consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The suction force is dynamically adjusted based on real-time floor state detection. The controller automatically increases suction force when soft floors are detected and decreases it on hard floors, optimizing cleaning effectiveness while minimizing energy consumption throughout the cleaning cycle

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the suction force parameter according to the detected floor type. By detecting floor characteristics through wheel load sensors and adjusting the suction parameter accordingly, the system achieves adaptive cleaning that balances effectiveness and energy efficiency

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If floor state detection relies on single sensor type, then device complexity is reduced, but measurement precision and reliability decrease

Engineering Contradiction:
Improvedetection system complexityVSAvoidfloor state detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system merges multiple detection approaches by combining wheel load sensor data with motor current monitoring. This multi-source detection method improves floor state recognition accuracy while maintaining relatively simple device structure through the integration of existing components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20220125263A1Cleaning robot and controlling method therefor
Publication Date: 2022.04.28 SAMSUNG ELECTRONICS CO LTD
  • US20220125263A1 patent drawing
  • US20220125263A1 patent drawing
  • US20220125263A1 patent drawing

AI summary

A cleaner and a method for controlling the same. The cleaner includes a brush module comprising a brush configured to scatter foreign substances on a floor, and a brush motor configured to rotate the brush. The cleaner includes a suction module configured to suction the foreign substances; a sensor configured to detect a load applied to the brush; and a controller configured to control suction force of the suction module based on the load detected by the sensor.