Robot Control Device Casing with Door Ventilation

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Solution Overview

Problem

Conventional robot control devices with heating elements, such as servo amplifiers, have complex structures due to airtight compartments and multiple components, which complicates their design and maintenance.

Innovation Solution

A control device for robots featuring a casing with a main body and a door that opens to create a communicable passage between chambers, allowing air to flow through blower devices for heat dissipation, simplifying the structure and reducing component count by using heat sinks and strategically placing blower devices near openings for efficient heat exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a drawer structure with airtight sealing and ventilation ducts is used, then heat dissipation is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent removes the drawer structure and ventilation ducts from the control device. Instead of using a complex airtight compartment with forced air circulation, the invention extracts the heat dissipation function to rely on natural convection through openings in the casing, thereby eliminating unnecessary components while maintaining effective heat removal.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent divides the internal space into multiple chambers separated by partition walls, with each chamber having independent openings for heat dissipation. This segmentation allows heat from different components to be dissipated independently through natural convection, eliminating the need for a unified complex ventilation system.

Inventive Principle:
Principle #1Segmentation

2Temperature

If multiple components including drawer, ventilation duct, and electrical connection structures are used, then heat dissipation is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveheat dissipationVSAvoidassembly simplicity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent combines multiple functions into the casing structure itself. The casing walls serve as both structural elements and heat dissipation pathways through integrated openings. Partition walls separate chambers while maintaining structural integrity. This merging eliminates the need for separate drawer assemblies, ventilation ducts, and electrical connection structures, significantly simplifying manufacturing and assembly.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If a door structure with penetrations is used, then accessibility is improved, but airtightness deteriorates

Engineering Contradiction:
ImproveaccessibilityVSAvoidairtightness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies different quality requirements to different parts of the door structure. The door includes openings for accessibility, but the partition walls and chamber boundaries maintain airtight sealing where needed. This local differentiation allows the door to provide access while the overall structure maintains necessary airtightness for heat dissipation control.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies the structure of the control device, enhances heat dissipation efficiency, and facilitates easier maintenance by reducing the number of components and improving airflow for effective heat exchange, while maintaining airtightness to prevent foreign material entry.

Implementation Method 1

The at least one blower device is disposed at least one of positions at the door opening, near the door opening, at the second opening, and near the second opening, and is configured to introduce and discharge air into/from the second chamber

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a first circuit including a heat generating element configured to generate heat by being supplied with power

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS11943894B2Control device for robot with blower device at opening
Publication Date: 2024.03.26 KAWASAKI JUKOGYO KK
  • US11943894B2 patent drawing
  • US11943894B2 patent drawing
  • US11943894B2 patent drawing

AI summary

A robot control device includes a casing including a main body having a first opening and a second opening, and a door opening and closing the first opening, a first circuit including a heat generating element, and at least one blower device. The main body includes a first chamber accommodating the first circuit and open at the first opening, and a second chamber adjacent to the first chamber and open at the first opening and the second opening. When the door closes the first opening, the door closes the first chamber and communicates the second chamber with the outside via a door opening of the door. The blower device is disposed at least one of positions at the door opening, near the door opening, at the second opening, and near the second opening, and is configured to introduce and discharge air into/from the second chamber.