Robot Control System for Accurate Object Placement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current robot control systems lack the ability to accurately simulate and predict the placement of objects in a designated area, leading to inefficiencies in automating the placement of objects in complex environments with varying shapes and volumes.

Innovation Solution

A robot control system that uses imaging devices to acquire and analyze images of designated areas, simulates the placement of additional objects based on current states, generates object information for precise positioning, and controls robots to physically place objects accordingly, employing machine learning models for evaluation and adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If robot control systems use traditional image recognition methods to detect objects in designated areas, then the system structure remains simple, but the placement accuracy and ability to handle complex environments with varying shapes and volumes deteriorates

Engineering Contradiction:
Improveplacement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs simulation of object placement in advance before actual robot execution. The simulation unit virtually places objects in the designated area and predicts the final state, allowing the system to pre-determine optimal placement positions and adjust for potential issues before physical placement occurs, thereby improving placement accuracy without requiring complex real-time adjustments

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a virtual copy of the designated area and objects within it through simulation. This digital twin approach allows the system to test and optimize placement strategies in a virtual environment that mirrors the physical space, improving placement precision while keeping the physical system relatively simple

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If robot control systems implement simulation and prediction capabilities for object placement, then placement accuracy improves, but the computational time and processing complexity increases

Engineering Contradiction:
Improveplacement accuracyVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The simulation unit focuses on simulating only the critical aspects of object placement - specifically the final state prediction and position determination - rather than fully simulating every physical interaction. This partial simulation approach provides sufficient placement accuracy while minimizing computational time and resource requirements

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If robot control systems use basic image analysis without simulation, then the processing speed remains fast, but the ability to accurately determine object positions and postures in complex scenarios deteriorates

Engineering Contradiction:
Improveprocessing speedVSAvoidposition detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system performs preliminary simulation to predict the final state of object placement before the robot executes the placement. This advance prediction provides accurate position and posture information that basic image analysis alone cannot determine, especially for complex objects and arrangements, while the simulation is designed to complete quickly to maintain processing speed

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240424682A1Robotic control of object placement
Publication Date: 2024.12.26 YASKAWA DENKI KK
  • US20240424682A1 patent drawing
  • US20240424682A1 patent drawing
  • US20240424682A1 patent drawing

AI summary

A robot control system comprising circuitry configured to acquire a designated area image showing a designated area, and execute image analysis on the designated area image to detect a current state of the designated area as a current area state. The circuitry is further configured to generate, based on the current area state, a state of the designated area which simulates one or more objects including an additional object as having been placed in the designated area, as a predicted area state. The circuitry is further configured to generate object information on the additional object which is simulated in the designated area, based on the predicted area state. The circuitry is further configured to control a robot so as to physically place the additional object in the designated area in accordance with the object information.