Cleaning Robot Cover Hinge Without a Separate Rotating Shaft

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Solution Overview

Problem

Current cleaning robot designs face issues with the limited size and strength of rotating shafts, leading to breakage and inconvenient installation, as well as noise and decoration challenges related to dust box and water tank coverage.

Innovation Solution

A cleaning robot design featuring a rotating component that forms a rotating pair with the machine body's mounting groove, eliminating the need for a separate rotating shaft and allowing for easy installation and reduced noise through a cover that opens and closes, with a fixing component for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rotating shaft is used to hinge the dust box cover with the machine body, then the cover can be hinged, but the rotating shaft is prone to breakage due to limited size and high strength requirements

Engineering Contradiction:
Improverotating shaft durabilityVSAvoidrotating shaft strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent removes the rotating shaft component entirely from the hinge mechanism. Instead of using a separate rotating shaft that passes through the transfer piece, the invention uses the outer wall of the rotating component itself to form the rotating pair with the mounting groove, eliminating the fragile rotating shaft and its associated through holes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the function of the rotating shaft with the outer wall of the rotating component. The outer wall directly forms the rotating pair with the mounting groove, merging what were previously separate components (rotating shaft and rotating component housing) into an integrated structure that improves reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If a rotating shaft with through holes is used for hinging, then the cover can be connected, but the installation process becomes inconvenient and complex

Engineering Contradiction:
Improveinstallation convenienceVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent eliminates the need to install a separate rotating shaft through multiple holes. By using the outer wall of the rotating component to directly form the rotating pair with the mounting groove, the installation process is simplified to merely positioning the rotating component, removing the complex shaft insertion steps.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If the dust box and water tank are exposed, then the structure is simple, but noise from vibrations is increased and appearance is degraded

Engineering Contradiction:
Improvevibration noiseVSAvoidcover structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent makes the cover serve multiple functions: it acts as a decorative element to improve appearance, functions as a noise reduction component by shielding the dust box and water tank from vibration noise, and maintains structural simplicity. The cover is fixedly connected to the rotating component, integrating these functions into a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11751737B2Cleaning robot
Publication Date: 2023.09.12 SHENZHEN SILVER STAR INTELLIGENT TECH CO LTD
  • US11751737B2 patent drawing
  • US11751737B2 patent drawing
  • US11751737B2 patent drawing

AI summary

A cleaning robot includes a machine body, a rotating component, and a cover. The machine body defines a mounting groove. The rotating component includes an outer wall, and at least a part of the outer wall is jointed with the mounting groove to form a rotating pair. The cover is fixedly connected with the rotating component, and the cover is capable of cooperating with the machine body in an opening and closing manner.