Robot Cleaner Charging Dock with Guided Induction Signal Alignment

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Solution Overview

Problem

Existing charging devices for robot cleaners face challenges in accurately guiding the return induction signal and ensuring tight contact between the power supply and charging terminals during docking, which affects the efficiency and accuracy of the charging process.

Innovation Solution

A charging device with a main body featuring a terminal unit, an induction signal generating unit, and an induction signal guide member that includes docking and access induction sensors, where the docking induction sensor transmits a signal within the overlap area of access induction sensor signals to guide the robot cleaner to a precise docking position, and an induction signal guide member limits the transmission angle to enhance linearity and contact stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the docking path is guided using conventional induction signals, then the robot cleaner can return to the charging device, but the docking accuracy and linearity of the induction signal are insufficient

Engineering Contradiction:
Improvedocking accuracyVSAvoidlinearity of induction signal
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The induction signal generating unit is segmented into multiple sensors: a docking induction sensor for precise docking guidance and a plurality of access induction sensors for approach guidance. This segmentation allows each sensor type to optimize its function, with the docking induction sensor providing high-precision linear signals only in the critical docking area where its signals intersect and overlap with access induction sensor signals.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The docking induction sensor transmits signals specifically targeted at the docking position with enhanced linearity in the local area where signals intersect. The induction signal guide member is positioned to transmit docking induction signals only within the specific docking area, providing localized high-quality linear signals precisely where needed for accurate docking, rather than attempting to provide uniform signal quality across the entire approach path.

Inventive Principle:
Principle #3Local quality

2Reliability

If the robot cleaner is guided to the charging device, then charging can be performed, but the contact force between power supply and charging terminals is insufficient

Engineering Contradiction:
Improvecharging reliabilityVSAvoidcontact force between terminals
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The docking induction sensor provides continuous feedback signals to guide the robot cleaner's approach and docking. The signal linearity improvement ensures that the feedback information is accurate, allowing the robot to make precise adjustments to its position and orientation, thereby achieving optimal contact force between the power supply terminal and charging terminal upon docking.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces purely mechanical docking alignment with an optical/electromagnetic field-based induction signal system. The improved linearity of the docking induction signal in the intersecting signal area provides more accurate guidance, reducing mechanical errors and ensuring better terminal contact without relying solely on mechanical precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Area of stationary object

If the induction signal transmitting area is expanded, then the robot cleaner can locate the charging device from a distance, but the linearity of the induction signal deteriorates

Engineering Contradiction:
Improvesignal transmission areaVSAvoidsignal linearity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The signal transmission space is segmented into different functional zones: an approach area covered by access induction sensors and a docking area where docking induction sensor signals intersect with access induction sensor signals. This segmentation allows the system to provide wide-area coverage for approach guidance while maintaining high linearity in the critical docking zone through signal intersection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system provides different signal qualities in different spatial regions. In the approach area, access induction sensors provide broad coverage. In the docking area, where docking induction sensor signals intersect with access induction sensor signals, the linearity is locally enhanced to ensure precise docking alignment, accepting that signal linearity varies by location rather than attempting uniform quality throughout.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2992802B1Charging device of robot cleaner
Publication Date: 2018.12.19 LG ELECTRONICS INC
  • EP2992802B1 patent drawingFigure 1
  • EP2992802B1 patent drawingFigure 2
  • EP2992802B1 patent drawingFigure 3

AI summary

A charging device (1) of a robot cleaner is provided. The charging device (1) of a robot cleaner according to the embodiment includes at least one cover (400, 500) forming an appearance of the charging device (1), a base (300) which is coupled with the cover (400, 500) and includes a terminal unit (200) for charging the robot cleaner, an induction signal generating unit (160) disposed at a side of the cover (400, 500) or the base (300) to transmit a return induction signal to the robot cleaner, and an induction signal guide member (140) disposed at a side of the induction signal generating unit (160) to enhance a docking performance of the robot cleaner by improving linearity of the induction signal. The charging device (1) according to the embodiment can guide the path for the return of the robot cleaner and recharge the robot cleaner stably.