Mobile Robot Docking Using LiDAR Clustering for Fast Charging Alignment

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Solution Overview

Problem

Existing docking systems for mobile robots face challenges in quickly and accurately docking due to motion noise in camera images, which requires minimizing robot speed and can result in lengthy docking times, especially with position errors.

Innovation Solution

A method using LiDAR to acquire distance and angle information, cluster consecutive points, determine the location of the charging station, and calculate a route to the station, allowing for quick and accurate docking without relying on camera images or additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If camera-based docking is used, then docking can be performed using vision information, but motion noise occurs in captured images when robot rotates or moves, requiring minimized speed which increases docking time

Engineering Contradiction:
Improvedocking precisionVSAvoiddocking time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces camera-based vision docking with LiDAR-based laser scanning docking. The LiDAR emits laser beams to scan the environment and acquire distance information, substituting the optical camera system with a laser ranging system that is immune to motion noise during robot movement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from 2D image coordinates (prone to motion noise) to 3D distance information via laser ranging. By using time-of-flight or phase-shift measurements of laser beams, the system obtains accurate distance data even during robot motion, eliminating the need to minimize movement speed.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If camera-based docking is used, then docking can be performed, but narrow angle of view requires docking attempts from close locations, increasing docking complexity

Engineering Contradiction:
Improvedocking operationVSAvoiddocking process complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent transitions from 2D camera imaging to 3D laser scanning. The LiDAR emits laser beams in multiple directions to construct three-dimensional spatial information and distance maps, providing comprehensive environmental perception that eliminates narrow field-of-view limitations and enables docking from various positions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If robot speed is minimized to reduce motion noise, then image quality improves, but docking time increases significantly

Engineering Contradiction:
Improveimage qualityVSAvoiddocking speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces the camera-based system with LiDAR-based laser scanning. The LiDAR actively emits laser beams and measures return signals to obtain distance information, providing high-precision measurements independent of robot movement speed, thus eliminating the trade-off between speed and measurement quality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables rapid and precise docking of mobile robots with charging stations by utilizing LiDAR information, enhancing docking performance and reducing the time required for accurate positioning.

Implementation Method 1

acquiring, by a LiDAR provided in the mobile robot, terrain information around the mobile robot

Methodology Applied
Scientific EffectLIDAR: LIDAR

Data Source

PatentUS20250093885A1Docking system for mobile robot and method thereof
Publication Date: 2025.03.20 ZEROWORKS CO LTD
  • US20250093885A1 patent drawing
  • US20250093885A1 patent drawing
  • US20250093885A1 patent drawing

AI summary

A method for docking a mobile robot with a charging station is disclosed. The method for docking a mobile robot with a charging station according to an embodiment may comprise the steps of: acquiring, by a LiDAR provided in the mobile robot, terrain information around the mobile robot; clustering consecutive points from distance and angle information to form a cluster; determining a location of the charging station from the cluster; and calculating a route to the charging station.