Robot Direct Teaching With Force Feedback for Movement Awareness

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Solution Overview

Problem

Existing collaborative robot systems do not effectively notify users of the amount of movement during direct teaching, which hinders improved operability.

Innovation Solution

A robot system that includes a controller notifying users of the movement of a predetermined part by changing the operating force through virtual repulsion and attraction fields, providing a clicking sensation to indicate movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If direct teaching is performed without movement notification, then the robot can be operated intuitively, but the user cannot perceive the amount of movement

Engineering Contradiction:
Improveintuitive operationVSAvoidmovement information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The system provides feedback to the user about the robot's movement amount by changing the operating force. When the robot moves, the controller modifies the force required to move the robot, allowing the user to perceive the movement through changes in operating force, thus resolving the information loss problem while maintaining intuitive operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The operating force acts as an intermediary carrier of movement information. Instead of directly displaying movement visually or auditorily, the system uses changes in operating force as a mediator to convey movement amount information to the user's tactile sensation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If movement notification is added to direct teaching, then user awareness of robot movement is improved, but the system complexity increases

Engineering Contradiction:
Improvemovement informationVSAvoidnotification system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The controller performs multiple functions: it controls the robot's movement and simultaneously uses the operating force as a notification medium. By making the operating force serve dual purposes (control and notification), the system avoids adding separate complex notification hardware

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the existing operating force field to serve the notification function. Rather than introducing a separate notification mechanism, the system leverages the force field already present during robot operation to convey movement information, making the system self-sufficient

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250282056A1Robot system, control method for robot system, manufacturing method for article using robot system, information processing apparatus, information processing method, program, and recording medium
Publication Date: 2025.09.11 CANON KK
  • US20250282056A1 patent drawing
  • US20250282056A1 patent drawing
  • US20250282056A1 patent drawing

AI summary

A robot system includes a robot and a controller that controls the robot. The controller, when a user is moving a predetermined part of the robot or moving the predetermined part with a terminal device, notifies the user that the predetermined part is moving from a first position to a second position.