Robot Reference Frame Adjustment for Multi-Sensor 3D Mapping

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Solution Overview

Problem

Existing systems lack the ability to accurately and efficiently perform operations within enclosed or dangerous spaces, such as cutting pipes, due to reliance on manual observation and lack of automated detection methods that can correlate disjointed data sets.

Innovation Solution

The use of a robotic system equipped with multiple sensors, including cameras, infrared recognizers, LIDAR, and motion sensors, which fuse data to create a coherent 3D representation of the environment, enabling automated detection and operation within these spaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual observation and conventional detection methods are used, then human intervention is required for detecting features and defects, but the process is susceptible to errors and lacks efficiency

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system employs automated detection algorithms that process sensor data without human intervention. The processor automatically identifies features and defects by analyzing patterns in the collected data, enabling the system to serve itself in the detection process while maintaining high accuracy and efficiency

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual observation is replaced with automated sensor-based detection systems. The mechanical process of human visual inspection is substituted with electronic sensors and computational algorithms that continuously scan and analyze the environment, eliminating human error and increasing detection speed

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If multiple sensors are used to detect features and temperature variations, then more data is collected, but the data sets remain disjointed and cannot be correlated

Engineering Contradiction:
Improvedata completenessVSAvoiddata integration complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system merges data from multiple sensors including visual cameras and infrared cameras into a unified dataset. The processor correlates these previously disjointed data streams by synchronizing them in time and space, creating a comprehensive view of the environment that retains all information while eliminating data silos

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A data fusion module acts as an intermediary between multiple sensors and the processing system. This intermediary component standardizes and correlates data from different sensor types, transforming disjointed datasets into a coherent information structure that can be efficiently analyzed

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If automated detection systems are implemented, then efficiency is improved, but the system complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic system is designed with multi-functional capabilities, integrating detection, navigation, and operation functions into a single platform. This universal system performs multiple tasks using shared hardware and software resources, improving operational efficiency while avoiding the complexity of multiple separate systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs dynamic resource allocation where computational resources and sensor activation are adjusted based on operational needs. During detection phases, full sensor arrays are activated, while during navigation, only essential sensors operate, optimizing performance while managing system complexity through adaptive behavior

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise and efficient execution of operations, such as cutting, within enclosed spaces, reducing the risk of human error and improving the accuracy of digital mapping and feature detection.

Implementation Method 1

a LIDAR camera 24 configured to provide a three-dimensional point cloud

Methodology Applied
Scientific EffectLIDAR: LIDAR

Implementation Method 2

Other systems utilize infrared cameras to detect temperature variations within the scanned environment

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Data Source

PatentUS20250130578A1System and method for automatic adjustment of robot reference frame
Publication Date: 2025.04.24 BRIGHTAI CORP
  • US20250130578A1 patent drawing
  • US20250130578A1 patent drawing
  • US20250130578A1 patent drawing

AI summary

A method for controlling movement of a robot in an environment, wherein the robot has a plurality of sensors associated therewith. includes determining an initial scan frame of reference for the robot, wherein scan frame of reference is calculated based on an initial point of origin, calculating a new point of origin based on a reading from at least one of the sensors, and adjusting the initial scan frame of reference to determine a new scan frame of reference based on the new point of origin, wherein the adjusting step is based on the difference between the initial scan frame of reference and the new scan frame of reference