Robot Hand Guide Member for Stable Cable Routing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In the production of electronic apparatus, flexible linear members like cables are difficult to route on a work surface using a robot hand due to slippage and detachment from the surface, as the finger unit moves above the surface.

Innovation Solution

A robot hand with a finger unit capable of holding the linear member slidably, equipped with a guide member and an elastic member to maintain tension and prevent slippage, along with a sensor and control section to adjust the holding force, ensuring the linear member is properly guided and secured on the work surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the finger unit moves above the work surface to route the cable, then the cable routing flexibility is improved, but the cable easily gets loose and leaves the work surface

Engineering Contradiction:
Improvecable routing flexibilityVSAvoidcable position stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A guide member is introduced as an intermediary component between the finger unit and the cable. The guide member includes a guide section that contacts and guides the cable along the work surface, while the finger unit holds the guide member. This intermediary structure enables the finger unit to operate above the work surface while maintaining cable position stability through the guide section.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide member is designed to automatically guide the cable along the predetermined route on the work surface through its guide section, without requiring direct contact or complex control mechanisms. The guide section itself performs the guiding function by its geometric structure, making the system self-regulating for cable position maintenance.

Inventive Principle:
Principle #25Self-service

2Reliability

If the holding force of the finger unit is increased to prevent cable slippage, then the cable position stability is improved, but the cable may be damaged or the finger unit complexity increases

Engineering Contradiction:
Improvecable holding stabilityVSAvoidfinger unit structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide member serves as a mediator that transfers the holding function from the finger unit to the cable. Instead of the finger unit directly gripping the cable with high force, it holds the guide member which in turn guides the cable. This distributes the mechanical interaction and reduces the complexity of the finger unit's gripping mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The holding and guiding functions are segmented into separate components: the finger unit provides holding capability, while the guide member provides guiding and additional holding stability. This functional segmentation allows each component to be optimized independently, reducing overall system complexity while maintaining reliability.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If a guide member is added to guide the cable, then the cable routing precision is improved, but the device complexity increases

Engineering Contradiction:
Improvecable placement precisionVSAvoidrobot hand structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The guide member is designed to perform multiple functions: it is held by the finger unit, guides the cable along the predetermined route, and maintains cable position stability. This multi-functionality reduces the need for separate components for each function, thereby limiting the increase in device complexity while achieving high placement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The guiding function is merged with the holding structure by integrating the guide member into the finger unit's operational mechanism. The guide member becomes an integral part of the robot hand's cable handling system, combining guiding and holding capabilities in a unified structure rather than adding completely separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively routes flexible linear members without slippage or detachment, maintaining constant tension and ensuring accurate placement on the work surface, enhancing the reliability and precision of the assembly process.

Implementation Method 1

an elastic member that is mounted between the finger unit and the guide member... pressing the linear member against the work surface taking advantage of an elastic force of the elastic member

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11305437B2Robot hand, robot apparatus, and method of producing electronic apparatus
Publication Date: 2022.04.19 SONY GROUP CORP
  • US11305437B2 patent drawing
  • US11305437B2 patent drawing
  • US11305437B2 patent drawing

AI summary

A robot hand according to an embodiment of the present technology includes a finger unit and a guide member. The finger unit is capable of holding a flexible linear member such that the linear member is slidable in a longitudinal direction of the linear member, the linear member being a linear member whose one end is fixed. The guide member is mounted on the finger unit, and includes a guide section that guides the linear member to a predetermined position.