Robot having cleaning function for securing camera vision and method of controlling the same

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Solution Overview

Problem

Cooking robots equipped with cameras often malfunction due to foreign materials such as water vapor, oil vapor, or adsorption materials, which obstruct the camera's field of view and lead to operational stoppages, as there are no effective devices to remove these disturbances.

Innovation Solution

A robot with a camera cleaning function that includes a foreign material detection sensor, a transparent rotation cover, and a cleaning module, where the rotation cover is rotated and cleaned using air, water, or cleaning liquid, and a suction tube to remove foreign materials, ensuring the camera's field of view is maintained.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a camera is mounted on a robot to monitor cooking progress, then the robot can track cooking state, but foreign materials such as water vapor, oil vapor, or adsorption materials obstruct the camera lens causing malfunction

Engineering Contradiction:
Improvecamera recognition rateVSAvoidcamera operation stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A transparent rotation cover is introduced as an intermediary component between the camera lens and the foreign materials. The cover rotates to move foreign materials away from the lens area while maintaining transparency to allow continuous monitoring. This mediator protects the camera without obstructing its view

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The rotation cover is designed to dynamically rotate based on detection signals from the foreign material detection sensor. When foreign materials are detected, the cover rotates to a different position to clear the lens area, adapting the system's configuration in response to changing conditions

Inventive Principle:
Principle #15Dynamics

2Reliability

If a transparent rotation cover is added to protect the camera, then foreign materials are removed from the field of view, but the device complexity increases

Engineering Contradiction:
Improvecamera operation stabilityVSAvoidcamera protection structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotation cover serves multiple functions: it protects the camera lens from foreign materials, maintains a clear field of view through rotation, and works in conjunction with the detection sensor to automatically respond to contamination. This multi-functionality justifies the added structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The rotation cover is positioned within the housing structure, nested between the camera assembly and the external environment. This nesting integrates the protection mechanism into the existing robot structure without requiring completely separate systems

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If the rotation cover is rotated to remove foreign materials, then the camera field of view is cleared, but the cleaning process requires additional time

Engineering Contradiction:
Improvecamera recognition rateVSAvoidcleaning operation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The foreign material detection sensor continuously monitors for contamination before it significantly degrades camera performance. Detection occurs early, allowing the rotation cover to be activated at the optimal moment, minimizing the time the camera needs to be taken offline for cleaning

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses periodic detection and rotation cycles rather than continuous operation. The sensor periodically checks for foreign materials, and the rotation cover rotates periodically when needed, rather than requiring constant cleaning operations

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents camera malfunctions by automatically detecting and removing foreign materials, maintaining the camera's field of view and ensuring continuous operation by integrating a motor-driven rotation cover and cleaning module.

Implementation Method 1

a motor positioned between the rotation cover and the housing or at an outside of the housing to rotate the camera or to simultaneously rotate the camera and the rotation cover

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

a nozzle configured to inject at least one of air, water, or a cleaning liquid into an inside of the housing according to the detection signal

Methodology Applied
Scientific EffectFluid Spray: Fluid Spray

Implementation Method 3

a suction tube configured to remove the foreign material during or after cleaning the rotation cover

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 4

an elastic member configured to form a space between the rotation cover and the housing to position the nozzle, and formed at two ends of the rotation cover to prevent leakage of a spraying material of the nozzle

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11435753B2Robot having cleaning function for securing camera vision and method of controlling the same
Publication Date: 2022.09.06 LG ELECTRONICS INC
  • US11435753B2 patent drawing
  • US11435753B2 patent drawing
  • US11435753B2 patent drawing

AI summary

A robot having a camera cleaning function and a method of controlling the same are provided. The robot has a cleaning function for securing a camera field of view. The robot includes a camera that has a foreign material detection sensor, a rotation cover formed of a transparent material to protect the camera from the foreign material and at a position spaced apart from the camera in all directions, and a housing fixed to a photographing position of the robot. The camera outputs a detection signal upon detecting a foreign material, and takes an image in all directions. The rotation cover rotates according to the detection signal. The housing fixes a driving module of the rotation cover, and is connected to a cleaning module for cleaning the rotation cover.