Surgical Robot Instrument Detection With Asymmetric Time Hysteresis

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Solution Overview

Problem

Surgical robotic systems face challenges in accurately detecting the connection status of surgical instruments with robotic arms, leading to potential interruptions due to intermittent connections or external noise, which can cause false disconnections.

Innovation Solution

The implementation of an asymmetric-in-time hysteresis monitoring system in the detection circuit, which differentiates between connection and disconnection based on varying time intervals, ensuring quick detection of instrument connections while rejecting false disconnections caused by external disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If standard connection detection is used, then connection status can be monitored, but false disconnections occur due to intermittent connections or external noise

Engineering Contradiction:
Improveconnection detection reliabilityVSAvoidconnection status detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies asymmetry by implementing different time thresholds for connection detection versus disconnection detection. The system requires a longer duration for signal presence before confirming connection, while using a shorter threshold for detecting disconnection events. This asymmetric approach prevents false disconnections caused by brief signal interruptions or external noise while maintaining reliable detection of genuine connection changes.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The system performs preliminary verification by monitoring the duration of signal presence before confirming a connection state. Instead of immediate response to signal changes, the system waits for the signal to persist beyond a predetermined time threshold, thereby filtering out transient false signals and confirming only stable connection states.

Inventive Principle:
Principle #10Preliminary action

2Speed

If quick detection of instrument connection is implemented, then response time is reduced, but false disconnections from external disturbances increase

Engineering Contradiction:
Improveconnection detection speedVSAvoidfalse disconnection rate
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system implements asymmetric time thresholds where connection detection uses a shorter threshold for quick response, while disconnection detection uses a longer threshold to filter false signals. This allows the system to quickly detect genuine instrument connections while being more conservative about declaring disconnections, thus reducing false disconnection rates.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent changes the time parameter thresholds dynamically based on the detection direction. For connection events, a shorter time threshold is applied to maintain fast response. For disconnection events, a longer time threshold is applied to avoid false positives. This parameter adaptation resolves the contradiction between speed and reliability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12465447B2Surgical robotic system with instrument detection
Publication Date: 2025.11.11 COVIDIEN LP
  • US12465447B2 patent drawing
  • US12465447B2 patent drawing
  • US12465447B2 patent drawing

AI summary

A powered surgical system includes an instrument drive unit and an instrument configured to couple to the instrument drive unit. The system also includes a detection circuit configured to supply input signal to the instrument and to output one of a first value indicating a connection of the instrument or a second value indicating a disconnection of the instrument in an asymmetric-in-time hysteresis manner. The connection of the instrument is detected within a first interval and the disconnection of the instrument is detected after expiration of a second interval that is longer than the first interval.