Robot-Gripped Liquid Coupling With Low-Force Lock Ball Connection

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Solution Overview

Problem

Conventional liquid supply devices require excessive driving and gripping forces to connect and disconnect liquid channels, increasing worker burden and exposure to hazardous liquids, as they rely on manual gripping mechanisms for socket attachment to plugs.

Innovation Solution

A liquid supply device with a socket that includes a cylindrical body, a gripping unit, and an adjustment unit allowing for position adjustment relative to the gripping unit, enabling connection and disconnection without requiring excessive force, using a pushing member or compressed gas to switch between connected and released states, and a detection unit for state detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a gripping mechanism is used to attach the socket to the plug, then the work can be automated, but excessively large driving force and gripping force are required

Engineering Contradiction:
Improveautomation of socket attachmentVSAvoiddriving force and gripping force
Core Design Contradiction:
Extent of automationVSForce

Solution Approach 1:

The socket is divided into functionally independent parts: a gripping unit for automated handling and a body for connection. The gripping unit can be held by the robot hand without requiring excessive gripping force, while the connection function is achieved through a separate mechanism involving protrusions and grooves that engage automatically during insertion, eliminating the need for large driving forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces an intermediary engagement mechanism consisting of protrusions on the socket body and corresponding grooves on the plug. This intermediary structure facilitates automatic connection during insertion without requiring the robot hand to apply excessive force, as the connection is achieved through the geometric interlocking of these features rather than through forceful gripping.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the robot hand grips the socket with large gripping force to prevent attitude change, then positioning accuracy is improved, but the socket structure becomes more complex and fragile

Engineering Contradiction:
Improvepositioning accuracy of socketVSAvoidsocket structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The socket is segmented into a gripping unit specifically designed for robot hand engagement and a body for connection functions. This segmentation allows the gripping unit to have a simple cylindrical shape that can be easily and securely held by the robot hand with minimal gripping force, while the body contains the necessary connection features. This division eliminates the need for complex structural designs that would be required if the entire socket needed to withstand high gripping forces.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If manual gripping mechanism is used for socket attachment, then the device structure is simple, but worker burden increases and exposure to hazardous liquids occurs

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidworker burden and safety
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The socket design enables self-alignment and self-engagement during the attachment process. The protrusions on the socket body automatically engage with the grooves on the plug during insertion, and the detection unit automatically detects when connection is achieved. This self-service mechanism eliminates the need for manual manipulation by workers, thereby reducing worker burden and exposure to hazardous liquids while maintaining relatively simple device structure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention incorporates a detection unit that provides feedback on the connection status between socket and plug. This feedback mechanism automatically detects when the protrusions have engaged with the grooves, eliminating the need for workers to manually verify connection status. This reduces worker burden and exposure to hazardous liquids while maintaining simple device structure, as the feedback system uses basic sensors rather than complex control mechanisms.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure connection and disconnection of liquid channels without excessive force, reducing worker burden and exposure to hazards, allowing for automated operation and efficient liquid supply without manual intervention.

Implementation Method 1

a detection unit configured to detect the connected state and the released state

Methodology Applied
Scientific EffectPosition detection:

Implementation Method 2

the adjustment unit switches a state between a connected state where the socket side fixing part is fixed to the plug side fixing part

Methodology Applied
Scientific EffectMechanical pushing force: Mechanical Force

Implementation Method 3

using a pushing member or compressed gas to switch between connected and released states

Methodology Applied
Scientific EffectCompressed gas pressure: Pressure Increase

Data Source

PatentUS11738982B2Liquid supply device and control method for liquid supply device
Publication Date: 2023.08.29 SURPASS IND
  • US11738982B2 patent drawing
  • US11738982B2 patent drawing
  • US11738982B2 patent drawing

AI summary

Provided is a liquid supply device including: a plug having a plug side liquid channel; and a socket having a socket side liquid channel. The plug has a groove having a fixing groove, the socket has a body having the socket side liquid channel, a gripping unit gripped by a robot, and a sleeve member configured to adjust a position of the body relative to the gripping unit, the tip of the body runs annularly about the socket axis and has lock balls, and the sleeve member switches a state between a connected state where the lock balls are secured in the fixing groove and a released state where the lock balls are not secured in the fixing groove.