Conveyance Robot Holding Portion with Lock Pins

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Solution Overview

Problem

Existing product conveyance robots that expose products during transport lack measures to prevent fall and theft, especially in unmonitored large areas, leading to potential losses and increased robot size due to the need for containers.

Innovation Solution

A product conveyance system featuring a robot with a holding portion that includes support columns and lock pins to secure a storage box, allowing it to be conveyed exposed without a container, preventing falls and thefts while maintaining a compact robot size, and incorporating attachable options for various containers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid container is used to store the storage box, then fall and theft of the storage box are prevented, but the robot size increases due to the container

Engineering Contradiction:
Improveprevention of fall and theftVSAvoidrobot size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts the essential security function (preventing fall and theft) from the bulky solid container and implements it through a minimalistic holding portion with support columns and lock pins. This allows the robot to convey the storage box without an enclosing container, reducing robot size while maintaining security.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The holding portion is segmented into discrete functional elements: support columns for bearing weight and lock pins for securing. This segmentation allows each component to be optimized independently and enables the robot to achieve security functionality without a monolithic container structure.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the storage box is conveyed exposed to outside without a container, then robot size is reduced, but fall and theft of the storage box cannot be prevented in unmonitored areas

Engineering Contradiction:
Improverobot sizeVSAvoidprevention of fall and theft
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The lock pins protrude in advance to engage with the storage box before conveyance begins, establishing security measures preliminarily. This preliminary locking action ensures that even in unmonitored areas, the storage box is secured against fall and theft without requiring continuous monitoring or a enclosing container.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If lock pins are provided to engage with the storage box, then fall and theft are prevented, but the holding portion structure becomes more complex

Engineering Contradiction:
Improveprevention of fall and theftVSAvoidholding portion structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lock pins are positioned locally at critical engagement points on the storage box, providing security only where needed rather than through a comprehensive enclosing structure. This localized approach prevents fall and theft while minimizing the overall structural complexity of the holding portion.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20230249953A1Product conveyance system, product conveyance robot, and storage box
Publication Date: 2023.08.10 TOYOTA JIDOSHA KK
  • US20230249953A1 patent drawing
  • US20230249953A1 patent drawing
  • US20230249953A1 patent drawing

AI summary

A product conveyance system includes: a storage box in which a product is stored; and a product conveyance robot including a travel portion and a holding portion provided above the travel portion and configured to hold the storage box. The holding portion includes a pair of support columns provided in a standing manner with an interval between the support columns in the width direction. Each of the support columns includes: one or more support rails configured to support the storage box in the height direction, the storage box being placed between the support columns; and one or more lock pins provided on a facing surface of the each of the support columns, the facing surface facing the other one of the support columns, the one or more lock pins being configured to protrude and retract in the width direction.