Robot maintenance station and robot cleaning system

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sweeping robots require manual emptying of their dust boxes once filled, leading to a poor user experience due to limited garbage capacity and increased space usage, which affects the mounting space for other components.

Innovation Solution

A robot maintenance station with a dock base and maintenance station body equipped with a suction unit, garbage receptacle, and suction tube, allowing for automatic emptying of the dust box and a detachable garbage receptacle for easy handling and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the dust box is arranged at the rear portion of the sweeping robot, then the space occupied by the dust box is reduced, but the garbage capacity in a single use is relatively small

Engineering Contradiction:
Improvespace occupied by dust boxVSAvoidgarbage capacity
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The patent transitions from horizontal arrangement (rear portion) to vertical arrangement (middle groove extending in vertical direction), utilizing the vertical dimension to increase garbage capacity without significantly increasing the horizontal footprint of the robot.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The dust box is arranged within the middle groove of the robot body, nesting the dust box structure into the robot's existing body structure rather than adding it as a separate external component, thereby optimizing space utilization.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the dust box is arranged at the middle portion of the sweeping robot, then the garbage capacity is increased, but the space occupied by the dust box is relatively large

Engineering Contradiction:
Improvegarbage capacityVSAvoidspace occupied by dust box
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The dust box extends in the vertical direction rather than horizontally, allowing increased garbage capacity while maintaining a compact horizontal profile that preserves mounting space for other components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the dust box is designed with fixed installation, then the structure is simplified, but the user experience deteriorates due to manual emptying requirement

Engineering Contradiction:
Improvedust box installation structureVSAvoiduser experience
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The maintenance station automatically empties the dust box using a suction unit that draws garbage from the robot's dust box into the station's garbage receptacle, eliminating the need for manual emptying and improving user experience.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The maintenance station acts as an intermediary system between the robot and the user, handling the unpleasant task of garbage disposal automatically through suction, thereby mediating the interaction and improving user experience.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Stability of the object's composition

If the garbage receptacle is fixed in the maintenance station body, then the structure is stable, but the maintenance operation becomes complex

Engineering Contradiction:
Improvereceptacle stabilityVSAvoidmaintenance operation
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The garbage receptacle is designed as a detachable component that can be separated from the maintenance station body, allowing easy removal for emptying and cleaning while maintaining structural stability during operation through proper docking mechanisms.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces user burden by enabling automatic dust box emptying and simplifies maintenance through a detachable garbage receptacle, improving user experience and operational convenience.

Implementation Method 1

a suction unit, wherein the suction unit is configured to provide suction power for sucking garbage

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS11607103B2Robot maintenance station and robot cleaning system
Publication Date: 2023.03.21 SHENZHEN SILVER STAR INTELLIGENT TECH CO LTD
  • US11607103B2 patent drawing
  • US11607103B2 patent drawing
  • US11607103B2 patent drawing

AI summary

A robot maintenance station and a robot cleaning system. The robot maintenance station includes a dock base and a maintenance station body, the maintenance station body is configured on the dock base and provided with a suction unit, the suction unit is configured to provide suction power for sucking garbage. The maintenance station body is provided with a garbage receptacle and a suction tube, the suction tube is in flow communication with the suction unit and is configured to guide the garbage into the garbage receptacle, and the garbage receptacle is detachably mounted at a side wall of the maintenance station body. The embodiments realize automatic emptying of the dust box of the cleaning robot, thereby reducing user burden and improving user experience.