Robot Motion Mapping with Deformable 3D Surface Models

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Solution Overview

Problem

Existing robots operating on unknown surfaces require high computing power and human intervention to manage movements accurately, limiting their autonomy and efficiency, especially in applications like massage robots and artisanal porcelain painting.

Innovation Solution

A device that uses a generic three-dimensional model with known sequences of movements, which can be adjusted to match the surface geometry through deformation, allowing the robot to automatically adapt its movements without prior knowledge of the surface geometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If image processing means are used to analyze the surface and determine the robot path, then the robot can operate on unknown surfaces, but the computing power requirement increases and the robot moves slowly

Engineering Contradiction:
Improveability to operate on unknown surfacesVSAvoidrobot movement speed
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-defining multiple candidate paths on a generic 3D model before the robot encounters the actual surface. The system prepares motion sequences in advance on the generic model, then quickly adapts them to the real surface through deformation, avoiding real-time path planning computation during robot movement.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a generic 3D model that replicates the essential geometric features of the target surface. This generic model serves as a simplified copy that can be deformed to match the actual surface, allowing the robot to transfer pre-planned paths from the generic model to the real surface without complex real-time analysis.

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If three-dimensional scanning and numerical modeling are used to program robot movements, then movement accuracy is improved, but human intervention is required reducing automation

Engineering Contradiction:
Improverobot movement accuracyVSAvoidautonomous operation capability
Core Design Contradiction:
Manufacturing precisionVSExtent of automation

Solution Approach 1:

The patent applies self-service by enabling the system to automatically adjust the generic model to match the actual surface through deformation algorithms. The robot autonomously adapts pre-defined paths to the real surface geometry without requiring human operators to manually program or adjust the path for each specific surface, achieving both accuracy and automation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses parameter changes by deforming the generic 3D model's geometric parameters to match the actual surface. The system modifies the model's shape parameters automatically through algorithms that compare the generic model with the scanned surface, then applies corresponding transformations to the motion paths to maintain accuracy without human intervention.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the generic model is deformed to match the surface geometry, then the known sequences of movements can be applied to unknown surfaces, but the complexity of the device increases

Engineering Contradiction:
Improveapplicability to diverse surface geometriesVSAvoidmodel adjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical adjustment mechanisms with computational methods. Instead of physically modifying the generic model or using complex mechanical deformation devices, the system uses software algorithms to deform the digital 3D model and transform the motion paths, significantly reducing device complexity while maintaining adaptability to diverse surfaces.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11338443B2Device for managing the movements of a robot, and associated treatment robot
Publication Date: 2022.05.24 CAPSIX
  • US11338443B2 patent drawing

AI summary

The invention relates to a device for managing the movements of a robot configured to treat a surface, said device including:acquisition means for acquiring a three-dimensional representation (Re) of said surface to be treated; anddetermination means for determining a sequence of movements on the basis of said three-dimensional representation (Re) of said surface to be treated;said determination means comprising at least one three-dimensional generic model (m1-m3) for which a plurality of sequences of movements (Tx) are known;said device including adjustment means for adjusting said generic model (m1-m3) with said three-dimensional representation (Re) of said surface to be treated that are able to deform said generic model (m1-m3) and known sequences of movements (Tx) so as to correspond to said three-dimensional representation (Re) of said surface to be treated.