Robot Obstacle Search Using 3D Scanning for Path Generation

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Solution Overview

Problem

Existing robot systems require manual input of obstacle information, which is time-consuming and prone to errors, and necessitate re-scanning of spaces when the operating range changes, leading to potential interference with obstacles.

Innovation Solution

A non-contact three-dimensional measuring unit attached to the robot automatically searches for obstacles by dividing the search space into cube regions, allowing efficient and accurate detection of obstacles without blind spots, eliminating the need for manual input and reducing human error.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual input of obstacle information is used, then obstacle data can be entered into the system, but inputting effort increases and errors occur when information is input erroneously

Engineering Contradiction:
Improveaccuracy of obstacle informationVSAvoidinputting effort
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical input methods with an automated optical measurement system. A three-dimensional measuring device captures obstacle information automatically, substituting the manual data entry process with non-contact optical measurement, thereby eliminating input errors and reducing time consumption

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs self-measurement of the work space including obstacles. The three-dimensional measuring device autonomously captures and records obstacle information without requiring external manual input, enabling the system to serve itself in acquiring necessary spatial data

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If the operating range of the robot changes, then the robot can access new areas, but spaces must be searched again including areas that have been searched before

Engineering Contradiction:
Improveoperating rangeVSAvoidsearch time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system implements feedback by storing previously measured spatial data and using it to inform future search operations. When the robot's operating range changes, the system references existing three-dimensional measurement data to identify already-searched areas, avoiding redundant scanning and reducing overall search time

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary three-dimensional measurement of the work space in advance. By capturing complete spatial information before operation begins, the system prepares a comprehensive map that can be referenced during subsequent operations, eliminating the need to re-search areas when the operating range changes

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables automatic generation of operation paths that avoid obstacles, reducing human error and allowing for efficient and accurate path creation, even when the search space changes, by outputting search results directly to the operation path generation device.

Implementation Method 1

a non-contact three-dimensional measuring unit (a three-dimensional measuring device) attached to the robot

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11628567B2Obstacle search device of robot system
Publication Date: 2023.04.18 FANUC LTD
  • US11628567B2 patent drawing
  • US11628567B2 patent drawing
  • US11628567B2 patent drawing

AI summary

Provided is an obstacle search device of a robot system, capable of creating a robot operation path in which it is not necessary to input information manually, human errors are eliminated, and the robot does not interfere with an obstacle efficiently and accurately. An obstacle search device of a robot system, for automatically specifying a region where an obstacle is present so that an operation path in which a robot does not interfere with an obstacle can be generated automatically includes: a non-contact three-dimensional measuring unit attached to the robot; and an obstacle search unit that searches for an obstacle in a search space using the three-dimensional measuring unit.