Robot Point Cloud Classification for Collision Prediction

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Solution Overview

Problem

Existing collision prediction methods for robots struggle to accurately predict collisions involving robot accessories and in dynamic work environments, leading to decreased processing efficiency and errors in collision determination.

Innovation Solution

A collision prediction method that acquires configuration and posture information of a multi-joint robot, classifies point cloud data into robot and nearby object data, and predicts collisions based on this classification, using a combination of classification and prediction methods to enhance accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If point cloud data is classified based on robot configuration and posture information, then collision prediction accuracy is improved, but processing complexity increases

Engineering Contradiction:
Improvecollision prediction accuracyVSAvoidprocessing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The point cloud data is segmented into multiple regions based on robot configuration and posture information. The classification unit divides the workspace into regions where collision risks differ, allowing targeted processing of high-risk areas while reducing overall computational complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary classification of point cloud data into robot-related and object-related points before collision prediction. By pre-organizing the data based on robot configuration and posture, the system reduces the complexity of subsequent collision detection operations.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If collision prediction includes robot accessories, then prediction comprehensiveness is improved, but processing time increases

Engineering Contradiction:
Improveprediction comprehensivenessVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The robot system is segmented into multiple components including main body and accessories. Each component's collision risk is evaluated independently through region classification, allowing comprehensive coverage while optimizing processing time by focusing computational resources on high-risk regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs collision prediction on partially processed point cloud data by classifying only the necessary regions based on robot posture and configuration. This partial processing approach maintains comprehensive prediction coverage while reducing overall processing time.

Inventive Principle:
Principle #16Partial or excessive action

3Adaptability or versatility

If dynamic work environment changes are accommodated, then system adaptability is improved, but computational load increases

Engineering Contradiction:
Improvesystem adaptabilityVSAvoidcomputational load
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The classification of point cloud data is made dynamic by using real-time robot posture information and configuration data. The system automatically adapts the classification regions based on current robot state, enabling the system to handle dynamic work environment changes efficiently.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes classification parameters based on robot configuration and posture. By dynamically adjusting the parameters used for point cloud classification according to real-time robot state, the system adapts to environmental changes while optimizing computational resource usage.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250065503A1Collision prediction method, collision prediction device, and welding system
Publication Date: 2025.02.27 KOBE STEEL LTD
  • US20250065503A1 patent drawing
  • US20250065503A1 patent drawing
  • US20250065503A1 patent drawing

AI summary

A collision prediction method for predicting a collision between a multi-joint robot and a nearby object includes a first acquisition step of acquiring configuration information of the robot and posture information of the robot; a second acquisition step of acquiring point cloud data including the robot and the nearby object; a classification step of classifying the point cloud data acquired in the second acquisition step into point cloud data corresponding to the robot and point cloud data corresponding to the nearby object, based on the configuration information of the robot and the posture information of the robot; and a prediction step of predicting a collision between the robot and the nearby object, based on a classification result obtained in the classification step.