Mobile Robot Recovery Priority Control in Facility Operations

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Solution Overview

Problem

Existing robot control systems do not effectively prioritize recovery operations for mobile robots in a recovery requiring state, leading to potential delays in urgent recovery situations.

Innovation Solution

A robot control system that detects mobile robots in a recovery requiring state and notifies relevant personnel of their recovery priorities, allowing for preferential start of recovery operations on robots with the highest priority.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If mobile robots are managed without recovery priority determination, then the system is simpler to operate, but recovery of urgent robots is delayed

Engineering Contradiction:
Improvesimplicity of robot managementVSAvoidrecovery time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The control device determines recovery priorities in advance before actual recovery operations are needed. By pre-establishing priority levels based on robot function, position, and task importance, the system prepares recovery sequences ahead of time, ensuring urgent robots are recovered first without delaying response time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device continuously monitors robot operational states and dynamically adjusts recovery priorities based on real-time information. When a robot enters a recovery requiring state, the system evaluates current conditions and provides feedback on priority levels, allowing operators to make informed decisions about recovery sequencing

Inventive Principle:
Principle #23Feedback

2Productivity

If recovery priorities are determined and notified for multiple robots, then recovery efficiency is improved, but the control system becomes more complex

Engineering Contradiction:
Improverecovery efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The control device segments the fleet of mobile robots into distinct priority groups based on recovery urgency. By dividing robots into priority levels (e.g., high, medium, low), the system manages complexity through categorization, allowing operators to focus on high-priority robots first while systematically addressing lower-priority ones

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control device uses multiple parameters (robot function, current position, task importance) to determine and adjust recovery priorities. By changing priority parameters dynamically based on these factors, the system optimizes recovery efficiency without requiring overly complex control mechanisms

Inventive Principle:
Principle #35Parameter changes

3Reliability

If all mobile robots are recovered simultaneously, then overall system availability is improved, but urgent recovery tasks are delayed

Engineering Contradiction:
Improvesystem availabilityVSAvoidurgent recovery delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The control device pre-determines recovery sequences by evaluating robot priorities before recovery operations begin. By establishing a prioritized recovery schedule in advance, the system ensures urgent robots are addressed first while planning for subsequent recovery of less critical robots, balancing immediate needs with overall availability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control device dynamically adjusts recovery priorities based on changing operational conditions. As robots are recovered and operational states change, the system re-evaluates priorities to maintain optimal recovery sequencing, ensuring urgent tasks remain prioritized while working toward comprehensive system availability

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12304071B2Robot control system, robot control method, and control program
Publication Date: 2025.05.20 TOYOTA JIDOSHA KK
  • US12304071B2 patent drawing
  • US12304071B2 patent drawing
  • US12304071B2 patent drawing

AI summary

A robot control system according to the present embodiment includes a plurality of mobile robots that moves autonomously in a facility and a control device that controls the mobile robots. When the control device detects that two or more of the mobile robots are in a recovery requiring state, the control device notifies that the two or more mobile robots are in the recovery requiring state, together with priorities of the two or more mobile robots.