Autonomous 3D Printing Cell Control via Robot REST Authentication

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Solution Overview

Problem

Additive manufacturing production systems are time-consuming and require substantial operator interaction to ensure timely, efficient, and accurate production of 3D objects.

Innovation Solution

An automated additive manufacturing production (AAMP) system that includes autonomous robots and controllers, using a REST API to authenticate and communicate with AAMP controllers, enabling autonomous operation and reducing operator intervention by selectively positioning doors and initiating processing routines based on text-based markup language files.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If automated additive manufacturing production systems are implemented, then productivity and efficiency are improved, but device complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system is divided into discrete functional modules including AAMP system stations, autonomous robots, controllers, and communication interfaces. Each module operates independently but coordinates through standardized protocols, allowing the complex automated manufacturing system to be managed through modular components rather than a monolithic structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Controllers serve as intermediary components that mediate between autonomous robots and AAMP system stations. The controllers receive authentication requests, process markup language files, and coordinate door positioning and processing routine initiation, thereby managing system complexity through centralized control logic.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If autonomous robots are used to reduce operator interaction, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveoperator intervention requirementVSAvoidautomation system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Autonomous robots perform self-service by autonomously traveling to AAMP system stations, transmitting authentication requests, obtaining markup language files, and executing processing routines without human intervention. The system enables itself to operate independently through automated authentication and control mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback loops where controllers monitor robot authentication status, track processing routine execution, and adjust door positioning based on received commands. This continuous monitoring and adjustment enables autonomous operation while maintaining control over system complexity through closed-loop management.

Inventive Principle:
Principle #23Feedback

3Reliability

If authentication routines and REST API communication are implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem security and reliabilityVSAvoidcommunication protocol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller is designed with multi-functionality, serving as both an authentication endpoint for robot security verification and a communication interface for receiving markup language files and positioning commands via REST API. This universal component handles multiple functions through a single integrated system, reducing overall complexity compared to separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230191706A1Automated additive manufacturing production systems and methods
Publication Date: 2023.06.22 FORD GLOBAL TECH LLC
  • US20230191706A1 patent drawing
  • US20230191706A1 patent drawing
  • US20230191706A1 patent drawing

AI summary

An AAMP system includes an AAMP system station that includes a door and an AAMP controller, a robot configured to autonomously travel within the environment and including a robot controller, and a controller communicably coupled to the robot controller and the AAMP controller. The AAMP controller and the controller are configured to selectively authenticate the robot based on an authentication request and an authentication routine. The robot controller is configured to obtain, via a representational state transfer application programming interface (REST API), a text-based markup language file from the AAMP controller in response to the AAMP controller and the controller authenticating the robot. The robot controller is configured to broadcast, via the REST API, one or more commands to the AAMP controller to selectively position the door based on the text-based markup language file, and/or initiate the AAMP processing routine based on the text-based markup language file.