Robot vacuum cleaner

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Solution Overview

Problem

Existing robot cleaners face inaccuracies in obstacle detection due to indirect distance measurement methods and limited sensing range, particularly struggling to recognize obstacles with height variations, leading to potential collisions or jamming issues.

Innovation Solution

A robot cleaner equipped with two pattern emission units positioned at upper and lower levels, emitting light patterns that intersect, allowing for more comprehensive obstacle detection and calibration, enabling the device to accurately map and navigate around obstacles of varying heights.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single light source module emits light in a cross-shaped pattern toward the floor, then the robot cleaner can detect obstacles in the zone to be cleaned, but the range within which obstacles may be sensed is limited and obstacles higher than the light source module cannot be detected

Engineering Contradiction:
Improveobstacle detection accuracyVSAvoidsensing range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces a vertical dimension to the light emission system by providing both an upper light source module emitting downward and a lower light source module emitting upward. This dimensional expansion allows the robot cleaner to detect obstacles at multiple heights simultaneously, overcoming the limitation of the single-level cross-shaped pattern and enabling comprehensive stereoscopic obstacle recognition.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the robot cleaner uses indirect distance measurement based on traveling distance, then the system is simple, but inaccuracies in measuring travel distance result in errors in determining obstacle location

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidobstacle location accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical-based indirect distance measurement method with an optical measurement system. By using light patterns emitted from upper and lower light source modules and analyzing their reflections from obstacles, the system directly measures obstacle distance and height, eliminating cumulative errors from travel distance measurement while providing precise spatial information.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the robot cleaner emits light in a cross-shaped pattern toward the floor, then the system can map the zone to be cleaned, but obstacles with height variations cannot be recognized and the robot may collide or become jammed

Engineering Contradiction:
Improvecleaning efficiencyVSAvoidsafe navigation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent adds vertical dimensionality to obstacle detection by implementing upper and lower light source modules. This enables the system to recognize the stereoscopic shape of obstacles and detect height variations, allowing the robot cleaner to safely navigate through spaces of varying heights and avoid collisions or jamming while maintaining cleaning efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Device complexity

If a single light source module is used, then the device structure is simple, but the range within which obstacles may be sensed is limited

Engineering Contradiction:
Improvelight source configurationVSAvoidsensing coverage area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent expands the sensing coverage area by introducing a vertical dimension to the light source configuration. The upper light source module covers lower obstacles and floor areas, while the lower light source module covers higher obstacles and upper wall areas. This multi-level arrangement significantly increases the total sensing coverage area compared to a single light source module.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances obstacle detection accuracy and prevents jamming by providing concrete information about obstacles, allowing the robot cleaner to safely navigate through spaces of varying heights and recognize stereoscopic shapes.

Implementation Method 1

a first pattern emission unit provided on the main body and configured to emit a first pattern of light downwards to the predetermined area

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

a second pattern emission unit provided on the main body at a position below the first pattern emission unit and configured to emit a second pattern of light upwards to the predetermined area

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 3

capturing an image of the emitted light, extracting the pattern from the captured image

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3459691B1Robot vacuum cleaner
Publication Date: 2021.04.07 LG ELECTRONICS INC
  • EP3459691B1 patent drawingFigure 1
  • EP3459691B1 patent drawingFigure 2
  • EP3459691B1 patent drawingFigure 3

AI summary

A robot cleaner of the present disclosure includes a main body configured to travel in a zone to be cleaned and to suction foreign substances from a floor in the zone to be cleaned, an image acquisition unit provided on the main body and configured to capture an image of a predetermined area ahead of the main body, a first pattern emission unit provided on the main body and configured to emit a first pattern of light downwards to the predetermined area, and a second pattern emission unit provided on the main body at a position below the first pattern emission unit and configured to emit a second pattern of light upwards to the predetermined area.