Robot Vision Sensor Wireless Data Transmission

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Solution Overview

Problem

Conventional robot vision systems require labor-intensive reattachment of imaging cameras and image processing units across multiple robots, degrading efficiency in measuring and correcting 3D relative position/orientation errors.

Innovation Solution

A robot system with a vision sensor that uses a communication network to transmit image data between an imaging section and image processing section, allowing for wireless or radio transmission and eliminating the need for physical reconnection, enabling efficient measurement and correction of 3D relative position/orientation errors across multiple robots.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single image processing unit is shared across multiple robots, then device complexity is reduced, but the time required for detaching and reattaching the imaging camera and image processing unit increases significantly

Engineering Contradiction:
ImprovestructureVSAvoidtime
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical connection system (signal cables physically connecting imaging camera to image processing unit) with a wireless communication system. The imaging camera transmits image data via radio waves to the image processing unit, eliminating the need for physical cable connections and enabling rapid switching between multiple robots without detaching or reattaching components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the imaging camera is permanently connected to one robot, then ease of operation is improved, but adaptability across multiple robots deteriorates

Engineering Contradiction:
ImproveoperationVSAvoidversatility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent makes the imaging camera and image processing unit universal components that can serve multiple robots. Through wireless communication, the same imaging camera can be attached to different robots and the same image processing unit can process data from different cameras, enabling one piece of equipment to perform multiple functions across different robot systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If signal cables are used to connect the imaging camera to the image processing unit, then reliability of connection is improved, but ease of operation deteriorates due to labor-intensive handling

Engineering Contradiction:
ImproveconnectionVSAvoidhandling
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent substitutes the mechanical cable connection system with an electromagnetic communication system. Image data is transmitted wirelessly via radio waves from the imaging camera to the image processing unit, maintaining reliable data transmission while completely eliminating the manual handling of heavy signal cables during attachment and detachment operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS7817847B2Robot system with vision sensor
Publication Date: 2010.10.19 FANUC LTD
  • US7817847B2 patent drawing
  • US7817847B2 patent drawing
  • US7817847B2 patent drawing

AI summary

A robot system having a vision sensor. The robot system includes a robot; a robot controlling section for controlling an operation of the robot; an imaging section provided on the robot and obtaining image data of a working environment of the robot; an image processing section for processing the image data obtained in the imaging section; a vision controlling section for controlling the imaging section and the image processing section to cause execution of obtaining the image data, transmitting the image data thus obtained, and processing the image data; and a communication network to which the robot controlling section, the image processing section and the vision controlling section are connected.