Robotic Arm Force Detection Sensor for Surgical Safety

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Solution Overview

Problem

Robotic surgical systems lack effective monitoring and control mechanisms to manage the force applied by robotic arms on patient anatomy during minimally invasive procedures, which can lead to unintended tissue damage.

Innovation Solution

A robotic surgical system equipped with a force detection system that includes a sensor between a base plate and a top plate, coupled to a pivoting member, and a control device to adjust the robotic arm's position if the detected force exceeds a predetermined threshold, utilizing various types of load cells such as strain gauge, piezoelectric, hydraulic, or optical load cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the robotic arm is lowered to precisely position the end effector at a work site, then positioning accuracy is improved, but excessive downward force may be applied to the patient's anatomy causing tissue damage

Engineering Contradiction:
Improvepositioning accuracyVSAvoidtissue damage from excessive force
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

A force sensor is integrated into the robotic arm to detect the force being applied to the patient's anatomy in real-time. The control system receives feedback from the sensor and automatically adjusts the robotic arm's position to maintain force within a predetermined safe range, preventing tissue damage while achieving precise positioning

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A force sensor acts as an intermediary element between the robotic arm and the patient's anatomy. This sensor detects forces transmitted through the robotic arm and provides data to the control system, enabling indirect monitoring and control of applied forces without interfering with the surgical procedure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If force sensors are integrated into the robotic arm structure, then force monitoring capability is improved, but device complexity increases

Engineering Contradiction:
Improveforce monitoring capabilityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The force sensor is merged with the existing robotic arm structure, specifically integrated into the wrist assembly or arm components. This combination allows force monitoring to be achieved using existing structural elements rather than adding completely separate monitoring systems, thereby reducing overall system complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The robotic arm structure serves multiple functions: it provides mechanical support for the surgical instrument, enables precise positioning, and simultaneously acts as a force transmission path for the sensor. This multi-functionality reduces the need for additional dedicated force transmission components, simplifying the overall system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise monitoring and control of forces applied to the patient, preventing excessive force that could cause tissue damage by adjusting the robotic arm's position in real-time, ensuring safer and more accurate surgical procedures.

Implementation Method 1

The sensor may be a strain gauge load cell

Methodology Applied
Scientific EffectStrain gauge: Piezoresistive Effect

Implementation Method 2

The sensor may be a piezoelectric load cell

Methodology Applied
Scientific EffectPiezoelectric: Piezoelectric Effect

Implementation Method 3

The sensor may be a hydraulic load cell

Methodology Applied
Scientific EffectHydraulic: Hydraulic Press

Data Source

PatentEP3373839B1Robotic surgical systems for monitoring applied forces
Publication Date: 2024.09.04 COVIDIEN LP
  • EP3373839B1 patent drawingFigure 1
  • EP3373839B1 patent drawingFigure 2A
  • EP3373839B1 patent drawingFigure 2B

AI summary

A robotic surgical system includes a robotic arm and a force detection system coupled to the robotic arm. The force detection system includes a sensor configured to detect a force being applied on a patient as the robotic arm is translated to a position relative to a patient.