Robotic Arm Load Threshold Control for Safer Laparoscopy

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Solution Overview

Problem

Robotic systems in medical procedures face challenges in safely managing external loads to prevent injury to patients, particularly during laparoscopic procedures where excessive forces can be exerted by robotic arms, leading to potential trauma.

Innovation Solution

The system dynamically adjusts external load thresholds for robotic arms based on their pose, gravity, inertia, and maximum safe load capability, using sensors like torque sensors and end effector load cells to prevent excessive movement and incorporates adjustable remote centers of motion to reduce forces on the patient's body wall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fixed external load threshold is used for robotic arms, then the system structure is simple, but patient safety is compromised due to inability to adapt to varying gravitational and inertial loads during different poses

Engineering Contradiction:
Improvepatient safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustment of external load thresholds based on real-time robotic arm pose, gravity vectors, and inertial properties. The threshold is recalculated during operation to reflect current loading conditions, transforming a static safety parameter into a dynamic one that adapts to varying surgical scenarios and patient anatomy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system modifies the external load threshold parameter dynamically by incorporating changes in robotic arm configuration, gravitational effects, and inertial characteristics. This parameter adaptation allows the safety threshold to reflect actual physical conditions rather than relying on conservative fixed values.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If dynamic adjustment of external load thresholds is implemented, then patient safety is improved, but computational complexity and processing requirements increase

Engineering Contradiction:
Improvepatient safetyVSAvoidcomputational automation
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The system continuously monitors robotic arm pose, calculates gravitational and inertial loads, and feeds this information back to dynamically adjust the external load threshold. This closed-loop feedback mechanism ensures safety parameters remain current with actual operating conditions while automating the computational process.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The robotic system automatically performs calculations of gravitational and inertial loads and self-adjusts its external load threshold without requiring manual intervention. The system serves its own safety parameter optimization needs through integrated sensing, computation, and control.

Inventive Principle:
Principle #25Self-service

3Reliability

If external load thresholds are set conservatively low to prevent patient injury, then patient safety is improved, but workflow efficiency decreases due to frequent stoppages

Engineering Contradiction:
Improvepatient safetyVSAvoidworkflow efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

By making the external load threshold dynamic rather than statically conservative, the system can permit higher loads when physically safe based on real-time pose and loading conditions. This eliminates unnecessary workflow stoppages while maintaining safety, as the threshold adapts to actual gravitational and inertial demands.

Inventive Principle:
Principle #15Dynamics

4Object-affected harmful factors

If the remote center of motion is fixed, then the mechanical structure is simple, but the ability to optimize force distribution and reduce patient trauma is limited

Engineering Contradiction:
Improvepatient traumaVSAvoidmechanical complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The remote center of motion is made dynamically adjustable rather than fixed, allowing optimization of force distribution across the patient's body wall. The ability to reposition the remote center reduces concentrated stresses and traumatic effects while maintaining mechanical functionality.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes workflow stoppages, allows controlled force application, and reduces patient trauma by dynamically adjusting load thresholds and optimizing the position of remote centers of motion, enhancing the safety and efficacy of robotic surgical procedures.

Implementation Method 1

the one or more sensors comprise one or more torque sensors

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 2

the one or more sensors comprise an end effector load cell

Methodology Applied
Scientific EffectForce: Force

Implementation Method 3

determine a load applied to the at least one joint due to at least one of gravity and inertia of the first robotic arm

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 4

determine a load applied to the at least one joint due to at least one of gravity and inertia of the first robotic arm

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentUS20240238054A1Systems and methods for dynamic adjustments based on load inputs for robotic systems
Publication Date: 2024.07.18 AURIS HEALTH INC
  • US20240238054A1 patent drawing
  • US20240238054A1 patent drawing
  • US20240238054A1 patent drawing

AI summary

Systems and methods for dynamic adjustments based on load inputs for robotic systems are provided. In one aspect, a robotic system includes a first robotic arm having at least one joint, a set of one or more processors, and at least one computer-readable memory in communication with the set of one or more processors and having stored thereon computer-executable instructions. The computer executable instructions cause the one or more processors to determine a first external load threshold for the at least one joint based on a maximum safe load capability of the first robotic arm, and adjust the first external load threshold during a medical procedure.