Surgical Robotic Arm Layout for Trocar Insertion and Maneuverability

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Solution Overview

Problem

Existing surgical robotic arms typically have limited degrees of freedom, restricting their ability to choose optimal approach paths during surgical procedures, and inserting multiple working ends through a trocar is challenging due to spatial constraints.

Innovation Solution

A robotic arm design with eight degrees of freedom, incorporating alternating patterns of hinge and rotary joints, and a support tube system with elastic elements that bias working ends radially outward to optimize insertion through a trocar.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the robotic arm has more degrees of freedom to enable flexible surgical approach paths, then the range of movement and surgical maneuverability are improved, but the device complexity increases

Engineering Contradiction:
Improverange of movementVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The robotic arm is divided into multiple sections (first section with origin, second section with elbow joint, third section with end effector) that can move independently. This segmentation allows each section to contribute to the overall range of movement without requiring the entire arm to be complex, as each segment has its own degrees of freedom that can be controlled independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The robotic arm sections are arranged in a nested configuration where the second section can move independently within the space defined by the first and third sections. This nesting allows multiple degrees of freedom to be achieved in a compact structure, improving adaptability without linearly increasing overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If multiple working ends are inserted through a trocar, then the productivity and surgical efficiency are improved, but the difficulty of insertion increases due to spatial constraints

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidease of insertion
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

Elastic elements are pre-installed within the support tube to provide radial outward biasing force. This preliminary configuration ensures that as working ends are inserted through the trocar, the elastic elements automatically exert force to guide and separate the working ends, reducing insertion difficulty before the actual insertion process begins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The support tube acts as an intermediary structure that facilitates the insertion of multiple working ends through the trocar. By incorporating elastic elements within the support tube, the system provides a mechanism that actively manages the spatial constraints during insertion, making the process easier while still enabling multiple working ends to be deployed simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If the support tube is made stiffer to maintain structural integrity, then the strength is improved, but the ease of insertion through the trocar worsens

Engineering Contradiction:
Improvestructural integrityVSAvoidease of insertion
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The support tube incorporates elastic elements at specific locations within its structure, creating local flexibility zones while maintaining overall structural integrity. This allows the support tube to be stiff enough to maintain strength and support multiple working ends, while the localized elastic regions provide the necessary flexibility for easy insertion through the trocar.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The elastic elements within the support tube can change their mechanical properties (stiffness) based on the insertion process. During insertion, the elastic elements deform to accommodate the trocar, reducing resistance. Once inserted, they return to their biased state to provide structural support, effectively changing the parameter of stiffness to satisfy both insertion ease and structural integrity requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables more flexible surgical approach paths and efficient insertion of multiple working ends through a trocar, enhancing surgical maneuverability and instrument deployment.

Implementation Method 1

the support tube is coupled to an elastic element, and wherein the elastic element drives the support tube radially outward

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a displacement of a joint is measured by a magnetic sensing system

Methodology Applied
Scientific EffectMagnetic sensing: Magnetic Field

Data Source

PatentUS12544145B2Devices and methods for robotic assemblies
Publication Date: 2026.02.10 VICARIOUS SURGICAL INC
  • US12544145B2 patent drawing
  • US12544145B2 patent drawing
  • US12544145B2 patent drawing

AI summary

Disclosed herein are methods, devices and systems for performing robotic procedures. The devices may include one or more robotic arms. The one or more robotic arms may comprise one or more joints. A joint may includes a magnetic sensing system as taught herein.