Surgical Robotic Arm Control Using a Virtual Bound Near Organ Surfaces

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Solution Overview

Problem

Surgical robotic systems face challenges in controlling the longitudinal movement of surgical instruments, which can lead to accidental puncture of organ surfaces if not adequately controlled.

Innovation Solution

A surgical robotic system with a movable arm part and a processor that determines a virtual bound based on positioning commands from a human operator, allowing for safer and more accurate control of the instrument's longitudinal movement towards a surgical target, without relying on sensor data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the surgical instrument is allowed to move freely towards the surgical target, then the productivity of the surgical procedure is improved, but the safety risk of accidentally puncturing the organ surface increases

Engineering Contradiction:
Improvespeed of surgical instrument movementVSAvoidrisk of accidental puncture
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A virtual bound is introduced as an intermediary control mechanism between the human operator and the surgical instrument. This virtual bound acts as a software-based mediator that automatically regulates the instrument's longitudinal movement, allowing fast movement when safe and preventing puncture when approaching the target, thereby resolving the contradiction between productivity and safety

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback control by continuously monitoring the position of the surgical instrument relative to the virtual bound and adjusting the actuator control accordingly. When the instrument approaches the virtual bound, the system provides feedback to the operator and automatically restricts further movement, enabling safe high-speed operation while preventing harmful puncture events

Inventive Principle:
Principle #23Feedback

2Reliability

If a virtual bound is implemented to control longitudinal movement, then the safety of the surgical procedure is improved, but the device complexity increases

Engineering Contradiction:
Improvesafety of surgical instrument controlVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical safety mechanisms with a software-based virtual bound system. Instead of using additional physical sensors, mechanical stops, or complex hardware interlocks, the invention uses computational algorithms running on the existing processor to enforce safety boundaries, thereby improving reliability while minimizing the increase in device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The virtual bound control system is integrated into the existing surgical robotic system and leverages existing components (processor, actuator, position sensors) for multiple functions: normal instrument control, safety boundary enforcement, and operator feedback. This multi-functionality approach avoids adding dedicated separate safety systems, thus improving reliability without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11013565B2Surgical robotic system and control of surgical robotic system
Publication Date: 2021.05.25 PRECEYES BV
  • US11013565B2 patent drawing
  • US11013565B2 patent drawing
  • US11013565B2 patent drawing

AI summary

Some embodiments are directed to a surgical robotic system for use in a surgical procedure, including a surgical arm having a movable arm part for mounting of a surgical instrument having at least one degree-of-freedom to enable longitudinal movement of the surgical instrument towards a surgical target. Some other embodiments are directed to a human machine interface for receiving positioning commands from a human operator for controlling the longitudinal movement of the surgical instrument, and an actuator configured for actuating the movable arm part to effect the longitudinal movement of the surgical instrument, and controlled by a processor in accordance with the positioning commands and a virtual bound. The virtual bound establishes a transition in the control of the longitudinal movement of the surgical instrument in a direction towards the surgical target. The virtual bound is determined, during use of the surgical robotic system, based on the positioning commands.