Robotic Bioassembly Workstation for Multi-Axis Bioprinting

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Solution Overview

Problem

Current bioprinting technologies lack user-friendly functionality and require extensive expertise, large workspaces, and limited flexibility in building complex tissue and organ constructs, making them inaccessible to most researchers and clinicians.

Innovation Solution

A bioassembly system integrating Tissue Structure Information Modeling (TSIM) software with a Robotic Bioassembly Workstation (RBW) that allows for intuitive design, fabrication, and assembly of biological constructs in a compact, mobile workspace, utilizing a robotic arm capable of movement along six axes for versatile biomaterial dispensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional bioprinting technologies are used, then tissue engineering functionality is provided, but user-friendly accessibility is poor due to requiring extensive expertise

Engineering Contradiction:
Improveuser-friendly accessibilityVSAvoidexpertise requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system divides the complex bioprinting workflow into distinct modular components: a user interface layer for intuitive design, a processing layer for G-code generation and simulation, and a hardware layer for fabrication. This segmentation allows users to interact with only the simplified interface layer while complex operations are handled automatically by underlying modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The software acts as an intermediary between the user and the complex bioprinting hardware. It provides automated G-code generation, path planning, and process simulation that mediates the interaction, translating simple user inputs into complex machine operations without requiring users to understand the underlying complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multi-axis robotic arm is implemented, then build versatility and precision are improved, but device complexity increases

Engineering Contradiction:
Improvebuild versatilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The six-axis robotic arm is configured with universal end-effectors that can perform multiple functions: dispensing biomaterials, positioning components for assembly, and manipulating tools for tissue construction. This multi-functionality achieves high build versatility while avoiding the need for multiple specialized devices, thereby controlling overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If integrated workstation design is used, then workspace compactness is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveworkspace sizeVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The system merges the robotic arm, dispensing mechanisms, heating stages, and control systems into a single integrated workstation platform. This consolidation reduces the overall workspace footprint while the modular architecture of the integrated system allows for standardized manufacturing and assembly, managing the complexity through systematic integration rather than scattered components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11112769B2System and workstation for the design, fabrication and assembly of bio-material constructs
Publication Date: 2021.09.07 ADVANCED SOLUTIONS LIFE SCIENCES LLC
  • US11112769B2 patent drawing
  • US11112769B2 patent drawing
  • US11112769B2 patent drawing

AI summary

A bioassembly system having a tissue/object modeling software component fully and seamlessly integrated with a robotic bioassembly workstation component for the computer-assisted design, fabrication and assembly of biological and non-biological constructs. The robotic bioassembly workstation includes a six-axis robot providing the capability for oblique-angle printing, printing by non-sequential planar layering, and printing on print substrates having variable surface topographies, enabling fabrication of more complex bio-constructs including tissues, organs and vascular trees.